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Repair and maintenance of Toyota vehicles

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The history of Toyota since its founding



Toyota Motor Corporation — the Japanese multinational automobile manufacturer, currently the world's number one in terms of the number of cars produced per year (more than 10 million), in second place is the German company «Volkswagen». In 2012, 200 million vehicles were produced throughout history. The headquarters is located in Toyota City, Aichi Prefecture, Japan. «Toyota» is a leader in hybrid electric vehicles (HEV) and hydrogen fuel cell vehicles, and the world's most important promoter of them. The «Toyota Prius» is the world's best-selling hybrid passenger car.

The company was founded in 1937 by Japanese Kiichiro Toyoda. It was a subsidiary of the parent company «Toyota Industries», which was founded in 1926 and produced automatic looms. «Toyota Motor» has been focused on the production of passenger cars and commercial vehicles from the very beginning. Car production began in 1933 under the direction of the founder's son. The first prototypes were the passenger «A1» and the truck «G1» in 1935. The first mass-produced car was the passenger «Model AA», which was sold since 1936 under the name «Toyoda». It was 10-15% cheaper than similar American «Ford» or «General Motors».

In 1936, the name «Toyota» was coined. Since the word «toyoda» means «fertile rice fields», the name change made it possible not to associate modern cars with old-fashioned agriculture.

During the Second World War, the company produced trucks for the Japanese Imperial Army. After the war, Japan experienced extreme economic hardship. Production began in October 1947 with a «Toyota SA» family car with a four-cylinder petrol engine. By the end of 1949, the company was on the verge of bankruptcy, but received a loan from a consortium of banks, which allowed reforms to be carried out. In June 1950, only 300 trucks had been produced and the company was on the verge of going out of business.

The outbreak of war between South and North Korea led to an order from the US military for more than 5,000 vehicles and the company received a second wind. In 1959, the large «Motomachi Plant» was built, which allowed it to outpace its rival «Nissan» in the next decade. In 1950, a separate trading company, «Toyota Motor Sales Co.», was founded, which in 1982 merged with the main «Toyota», and in 1956, the «Toyopet» dealer network was founded. In 1955, the «Crown» appeared, which in 1957 was first exported to the United States. In 1962, for the first time, they began to export cars to Europe. In 1963, the «Toyota» car was produced for the first time outside of Japan - in Australia, and later Australia became the largest market for its products. In 1968, small-scale assembly of cars (SKD) was established in Portugal.

«Toyota» now owns a 16.7% stake in «Subaru Corporation», a 5.9% stake in «Isuzu», and automotive joint ventures with two in China, one in India, one in the Czech Republic, and several non-automotive companies. The company currently produces cars under five brands – «Toyota», «Hino», «Lexus», «Ranz» and «Daihatsu».

Toyota's most famous passenger cars are the Crown business class sedan, mid-size sedans and station wagons «Camry» and «Corona, Avensis», compact family cars «Carina, Allion and Premio», as well as the well-known «Corolla», included in the Book Guinness World Records as the best selling car in the world. Trucks are represented by the legendary full-size SUV «Land Cruiser», produced since 1951, mid-size SUVs «Highlander» and «4Runner», a compact modern crossover of «RAV4» and the ultra-reliable «Hilux» pickup truck, which was sunk, set on fire and dropped from a height in the popular TV show «Top Gear», but it still worked.

Methods of repairing Toyota cars



Almost all Japanese cars are famous for their high quality and reliability, and «Toyota» cars are among the most expensive in Japan and have a reputation for being the most reliable. This company has a long history, experience in the automotive industry and numerous awards. Some car models began to be produced back in the 50s of the last century, that is, they have a history of more than 60 years. During this time, many shortcomings have been identified during the long-term operation of many machines in various climatic conditions, to eliminate them and make them even more reliable and convenient.

Proper operation, daily care and timely maintenance of «Toyota» cars, and all others, will help extend the life of a rather expensive mechanism. Daily care and careful handling of your car should be done by the owner himself. Maintenance is best done at an official representative of the company or in a specialized car service, this is especially important when the car is under warranty. After passing the warranty period, you can do maintenance at a universal service station, in a garage with private craftsmen or on your own.

But despite the careful attitude to technology, even the most reliable mechanism is not immune from breakdowns. Repair of a «Toyota» car is also recommended to be done at official representatives. This method is the most reliable, but has significant drawbacks - not all cities have «Toyota» car services, and this method is also very expensive. It is cheaper for private companies to repair a car, they will also help you choose an analogue of expensive original spare parts, but there are still drawbacks - they can cheat by installing low-quality components, and it still costs money. You can repair your car yourself. To do this, you need metalworking skills, a place to carry out repairs, a fairly large set of tools and time to carry out the necessary work ... But that's not all. You will need information, instruction, or a step-by-step guide on how to repair a complex mechanism without ruining it. We hope that on this site you will find the repair manual you need for your particular «Toyota» model.
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Existing instructions for Toyota repair



Toyota Camry Vista V40 (1994-1998)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines
  • Diesel engines
  • Engine overhaul
  • Cooling and lubrication system
  • Fuel system (diesel)
  • Fuel injection (petrol)
  • Engine electrical equipment
  • Transmission
  • Clutch and cardan
  • Automatic gearbox
  • Chassis, running gear
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and interior
  • Body elements
  • Air conditioning and heater
  • SRS security system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Toyota Camry XV10 (1991-1996)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • 4-cylinder engine
  • 6-cylinder engine
  • Overhaul of engines
  • Cooling and heating
  • Fuel system
  • Engine electrical equipment
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Electrical circuits
Toyota Camry XV20 (1996-2001)
  • General information
  • Controls and instruments
  • Driving and operation
  • Daily care
  • Maintenance
  • Power unit
  • 4-cylinder engine
  • 6-cylinder engine
  • Engine overhaul
  • Engine electrical equipment
  • Cooling system
  • Heating and ventilation
  • Fuel system
  • Exhaust system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch
  • Chassis, running gear
  • Suspension and axle shafts
  • Steering
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Toyota Camry XV30 (2001-2006)
  • User manual
  • Vehicle description
  • Keys, locks and alarms
  • Governing bodies
  • Salon equipment
  • Driving and operation
  • Maintenance
  • Power unit
  • 4-cylinder engine
  • Control system (I4)
  • Engine overhaul (I4)
  • 6-cylinder engine
  • Control system (V6)
  • Engine overhaul (V6)
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive mechanism
  • Chassis, running gear
  • Wheels and tires
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Doors, locks and windows
  • Air conditioning and heater
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
Toyota Corolla Verso 3 (2004-2009)
  • General information
  • User manual
  • Power unit
  • Petrol engines 1ZZ, 3ZZ
  • Diesel engines 1СD-FTV
  • Cooling system
  • Lubrication system
  • Fuel system
  • Control system
  • Exhaust system
  • Transmission
  • Clutch and drive shafts
  • Mechanical gearbox
  • Chassis, running gear
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Electrical equipment
  • Power devices
  • Electrical circuits
Toyota Corolla E80 (1983-1990)
  • General information
  • User manual
  • Start of movement
  • Faults en route
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Fuel supply (carburetor)
  • Fuel supply (injector)
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Chassis, running gear
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Interior heating
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Glass cleaners and washers
Toyota Corona T190 (1992-1997)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engines 3S-FE/GE and 4S-FE
  • Engines 4A-FE and 7A-FE
  • Engines 5E-FE
  • Diesel engines 2C and 2C-T
  • Engine overhaul
  • Cooling system
  • Lubrication system
  • Fuel injection (petrol)
  • Control system (petrol)
  • Fuel system (diesel)
  • Turbo diesel
  • Ignition system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and cardan
  • Chassis, running gear
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and interior
  • Body and interior elements
  • Doors, windows and locks
  • Heating and air conditioning
  • Electrical equipment
  • Equipment and devices
  • Lighting and signaling
  • Electrical circuits
Toyota Carina T190 (1992-1996)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engines 4A-FE, 5A-FE, 7A-FE
  • Engines 3S-FE, 4S-FE
  • Diesel engines 2C
  • Engine repair
  • Cooling system
  • Lubrication system
  • Fuel system
  • Control system (diesel)
  • Fuel injection system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning and heater
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Breakers and switches
  • Electrical circuits
Toyota Cruiser 70 (1985-1996)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine adjustment
  • Engine repair
  • Fuel system
  • Control system
  • Turbocharging system
  • Cooling and lubrication system
  • Charge and start system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Transfer case
  • Chassis, running gear
  • Car suspension
  • Brake system
  • Steering
  • Body and interior
  • Body elements
  • Heating and air conditioning
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Toyota Cruiser 60/80 (1980-1997)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 2F and 3F-E
  • Petrol engines 1FZ-FE
  • Engine overhaul
  • Engine electrical equipment
  • Cooling and heating
  • Fuel system (carburetor)
  • Fuel system (injector)
  • Toxicity reduction system
  • Transmission
  • Car gearbox
  • Clutch
  • Transfer case
  • Drive shafts and axles
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior and interior
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Toyota Cruiser 100 (1998-2007)
  • General information
  • Introduction to the guide
  • Controls and instruments
  • Maintenance
  • Power unit
  • Petrol engines
  • Diesel engines
  • Cooling and heating
  • Power and exhaust systems
  • Engine electrical equipment
  • Engine management systems
  • Transmission
  • Automatic gearbox
  • Transmission line
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Toyota Highlander 1 (2000-2007)
  • General information
  • Introduction to the guide
  • Troubleshooting
  • Maintenance
  • Power unit
  • 4-cylinder engine
  • 6-cylinder engine
  • Overhaul of engines
  • Cooling and heating
  • Supply and exhaust system
  • Engine electrical equipment
  • Control system
  • Transmission
  • Automatic gearbox
  • Drive shafts and cardan
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Toyota 4Runner N120 (1989-1995)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • 4-cylinder engines
  • 6-cylinder engines
  • Engine overhaul
  • Cooling and heating
  • Fuel system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Transfer case
  • Clutch
  • Transmission line
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Ignition system
  • Power devices
  • Electrical circuits
Toyota RAV 4 XA10 (1994-2000)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engine 3S-FE
  • Petrol engine 1AZ-FE
  • Engine overhaul
  • Cooling and air conditioning
  • Fuel and exhaust system
  • Ignition system
  • Toxicity reduction system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and drive shafts
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
Toyota Duet (1998-2004)
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.0 l
  • Petrol engines 1.3 l
  • Engine overhaul
  • Cooling system
  • Lubrication system
  • Fuel injection system
  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and cardan
  • Chassis, running gear
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Body elements
  • Heating and air conditioning
  • SRS security system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Toyota Dyna Y50/Y60 (1984-1995)
  • Gasoline engines «Y»
  • Checks and adjustments
  • Overhaul engines
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Ignition system
  • Diesel engines «L»
  • Engine repair
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Cardan shaft
  • Chassis, running gear
  • Car suspension
  • Brake system
  • Steering
  • Electrical equipment and body
  • Body elements
  • Equipment and devices
  • Electrical circuits
   Repair Instructions:
Camry Vista V40 (1994-1998) Camry XV10 (1991-1996) Camry XV20 (1996-2001) Camry XV30 (2001-2006) Corolla Verso 3 (2004-2009) Corolla E80 (1983-1990) Corona T190 (1992-1997) Carina T190 (1992-1996) Cruiser 70 (1985-1996, diesel) Cruiser 60/80 (1980-1997, petrol) Cruiser 100 (1998-2007) Highlander 1 (2000-2007, petrol) 4Runner N120 (1989-1995) RAV 4 XA10 (1994-2000) Duet (1998-2004) Dyna Y50/Y60 (1984-1995)
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