Map of all articles and pages

Тойота Camry Vista V40 (1994-1998)
General information
User manual
Vehicle identification
General repair instructions
Garage jack and lift paw mounting points
Control and measuring instruments and controls
Anti-lock braking system (ABS)
Traction Control (TRC)
4WS system
Driving a car with automatic transmission
Features of the transmission of 4WD models
Tips for driving in different conditions
Towing a car
Starting the engine
Engine Stop (Turbocharged Models)
Wheel replacement
Checking tire pressure and condition
Tire replacement
Features of using aluminum wheels
Replacement of wheel disks
Brake lining wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses
Maintenance
Service intervals
Engine oil and filter
Checking and replacing coolant
Checking and cleaning the air filter
Automatic transmission (AT)
Checking the level and replacing the oil in the rear axle gearbox
Checking and replacing oil in manual transmission and transfer case (4WD)
Checking the power steering fluid level
Checking the level of working fluid of the brake system and clutch
Checking the battery status
Checking high voltage wires
Checking spark plugs
Checking the drive belt of the attachments
Checking and adjusting the ignition timing angle
Checking and adjusting the injection advance angle
Checking the idle speed (3S-FE, 4S-FE)
Checking CO/CH at idle speed (3S-FE, 4S-FE)
Checking the end compression pressure (3S-FE, 4S-FE)
Checking the timing belt and tensioner components
Checking and adjusting valve clearances
Power unit
Petrol engines
Description of petrol engines 3S-FE (2.0), 4S-FE (1.8)
Removal the timing belt
Installing the timing belt
Removal the cylinder head
Installing the cylinder head
Cylinder block — operations before disassembly
Cylinder Block: Final Assembly
Disassembling the cylinder head
Diesel engines
Diesel engine ZS-T (2.2) — description
Removal the timing belt
Installing the timing belt
Cylinder head — removal
Cylinder head — installation
Replacing camshaft seals
Vacuum line diagram
Checking the recirculation system
Checking the EGR system components
Disassembly and assembly of the block and cylinder head
Engine overhaul
Cylinder head — disassembly
Checking, cleaning and repairing cylinder head parts
Cylinder head assembly
Disassembling the cylinder block
Checking the cylinder block
Disassembling the piston-connecting rod assembly
Checking the condition of the piston and connecting rod
Cylinder boring
Checking and repairing the crankshaft
Replacing crankshaft seals
Assembling the piston-connecting rod unit
Cylinder block assembly
Cooling and lubrication system
Description of the cooling system
Coolant pump
Thermostat — removal, inspection, installation
Radiator: cleaning and checking
Electric fan of the cooling system
Checking sensors and relays
Lubrication system — description
Checking oil pressure
Oil pump
Oil cooler — removal and installation
Fuel system (diesel)
Replacing the fuel filter
Fuel heating system
Injectors — removal and installation
High pressure fuel pump (HPFP)
Turbocharging system (ZS-T) — description
Turbocharging system (ZS-T) — warnings
Turbocharger — removal and installation
Checking the boost pressure control solenoid valve
Fuel injection (petrol)
Fuel injection description
Precautionary measures
Self-diagnosis system
Diagnosing faults using a road test
Troubleshooting with a Voltmeter
Electronic Fuel Injection Control System Test Procedure
Electronic control unit outputs
Fuel pump
Fuel pressure regulator
Injectors — removal and installation
Air supply system
Throttle body
Valve of the idle speed control system
Electronic control system
Traction Control (TRC)
Diagnostic codes for the electronic control unit of the TRC system
Engine electrical equipment
Ignition system — description
Ignition system — precautions
Spark generation check
Checking the ignition system components
Ignition distributor (with TRC)
Launch System — General Checks
Glow plugs (ZS-T)
Removal and installation the starter
Disassembly and assembly of the starter 3C-T
Disassembly and assembly of starter 3S-FE, 4S-FE
Checking the starter components
Checking the starter operation
Charging system — operating principle
Charging system — precautions
Charging system — on-car checks
Disassembling the generator
Checking the generator
Generator assembly
Transmission
Clutch and cardan
Bleeding the clutch hydraulic drive
Checking and adjusting the clutch pedal travel
Clutch release master cylinder
Clutch release slave cylinder
Clutch — removal and installation
Front Drive Shafts — Removal
Front Drive Shafts — Disassembly
Front Drive Shafts — Assembly
Rear Drive Shafts — Removal
Rear Drive Shafts — Disassembly
Rear Drive Shafts — Assembly
Automatic gearbox
General description of automatic transmission
Preliminary checks
Automatic transmission diagnostics
Self-diagnosis system (A140E, A540N)
Troubleshooting automatic transmission
Checking the electrical components of the control system
Test on a fully braked car (stall test)
Checking the gear engagement time
Hydraulic test
Test of the interaxle differential lock clutch (A540N)
Road test
Selector and ignition key locking system
Replacing drive shaft seals
Replacing the propeller shaft seal (A540N)
Engine start inhibit switch
Filter replacement
Throttle valve control cable
Gearbox assembly
Checking the torque converter and torque converter drive plate
Transfer case (A540N)
Chassis, running gear
Front suspension
Suspension — Preliminary Checks
Adjusting the front wheel alignment angles
Front suspension hub and steering knuckle
Front suspension strut
Lower control arm of the front suspension
Lower ball joint of the front suspension — removal and installation
Front suspension anti-roll bar
Rear suspension
Rear Wheel Alignment (2WD-2WS)
Adjusting the rear wheel alignment angles (2WD — 4WS)
Adjusting the rear wheel alignment angles (4WD — 2WS)
Rear Wheel Hub (2WD Models)
Hub and knuckle (4WD models)
Fist (2WS models)
Fist (4WS models)
Rear suspension strut
Steering knuckle arm (4WS models)
Lower and trailing arms (2WS models)
Lower and trailing arms (4WS models)
Lower and trailing arms (4WD models)
Transverse stability stabilizer
Steering
Checking the steering wheel play
Checking the power steering pump drive belt
Checking the working fluid level
Checking the rear wheel steering angles (4WS)
Checking the neutral position of the steering gear (4WS)
Adjusting the rear wheel steering angles
Checking the intermediate support bearing of the rear steering gear propeller shaft
Checking the steering wheel effort
Checking the power steering fluid pressure
Bleeding the power steering system
Steering column
Front steering gear
Steering gear cardan shaft (4WS)
Rear wheel steering drive (4WS)
Rear steering gear (4WS)
Power steering pump (3S-FE, 4S-FE)
Power Steering Pump (3C-T)
Power Steering Fluid Cooling System (3C-T)
4WS system — check
Brake system
Checking and adjusting the brake pedal
Checking the performance of the vacuum booster
Bleeding the brake system
Checking and adjusting the parking brake
Master brake cylinder
Vacuum brake booster
Vacuum pump
Front brakes
Rear drum brakes
Rear disc brakes
Parking brake for rear disc brakes
Pressure regulator (P — valve)
Anti-lock braking system (ABS)
Control relay
Pressure modulator
Front wheel speed sensors
Rear wheel speed sensors
Checking the ABS circuit
Body and interior
Body elements
Holders (pistons) — removal and installation
Rear bumper
Adjusting the hood
Trunk lid
Front bumper
Side doors
Windshield
Rear window
Adjusting the hatch
Seat belts with pretensioner
Instrument panel
Air conditioning and heater
Air conditioning system
Using the pressure gauge block
Air Conditioning Control
Compressor — checks
Checking the air conditioner amplifier
SRS security system
Precautions during operation and repair work
SRS 1994-95 release.
SRS produced since 1996.
Electrical equipment
Equipment and devices
General information — body electrical equipment
Location of connectors, relays and fuses
Ignition switch
Headlights — adjustment, replacement, removal
Fog lights, direction indicators (Vista) front side lights and cornering lights (Camry)
Repeater — lamp replacement
Rear light
Reversing light (Camry)
License plate light
Combination switch
Automatic headlight and side light switching system
Checking the lighting control system elements
Windscreen wiper control switch (combination switch)
Instrument cluster
Rear window defroster
Electric windows
Central lock
Remote control lock
Electric sunroof drive
Seat adjustment system
External mirror adjustment system
Key left in lock warning system
Door unlock warning system
Electrical circuits
Symbols used in electrical equipment diagrams
Electrical power supply circuit
Electrical diagram of the charging system
Electrical diagram of the starting and ignition system
4S-FE Engine Control Wiring Diagram
Wiring diagram of cigarette lighter and clock
Electrical diagram of the glass heater
Engine Control Wiring Diagram (3S-FE 2WD) (up to 96.5)
Electrical diagram of the cooling fan (petrol engines)
Engine Control Wiring Diagram (3S-FE 4WD) (up to 96.5)
Ignition Key Lock Wiring Diagram
Overdrive Wiring Diagram (except ECT)
Engine Control Wiring Diagram (3C-T) (up to 96.5)
Electronic automatic transmission control system and indicators (3S-FE 2WD) (up to 96.5)
Electronic control system of automatic transmission and indicators (3S-FE 4WD) (up to 96.5)
Wiring diagram of the anti-lock braking system ABS (up to 96.5)
Electrical diagram of the traction control system TRC (up to 96.5)
4WS Vehicle Steering Enhancement System
Central locking wiring diagram
Electrical diagram of window lifters
Front windshield wiper and washer
Rear windshield wiper and washer
Electric front seats
Electrical diagram of the mirror adjustment system
Seatbelt warning system for unfastened seat belts
Instrument cluster analog (up to 96.5)
Electrical diagram of the sunroof drive
Instrument cluster (analog-digital)
Horn Wiring Diagram
Radio with built-in amplifier
Radio with external amplifier
Headlights Wiring Diagram
Fog lights wiring diagram
Lighting control circuit diagram
Brake Light Wiring Diagram (up to 96.5)
Wiring diagram of side lights (up to 96.5)
Reverse light wiring diagram
Direction indicators and hazard warning lights
Interior lighting wiring diagram
Gear Shift Indicator System
Wiring diagram of direction indicator lamps
Warning for ignition key, lights and doors left behind
Lighting wiring diagram
Automatic lighting system
Air Conditioner Wiring Diagram (Type 1)
Air Conditioner Wiring Diagram (Type 2)
Electronic control system of automatic transmission and indicators (3CT-4WD)
Grounding electrical circuit
3C-T Engine Control Wiring Diagram (from 96.5)
3S-FF Engine Control Wiring Diagram (from 96.5)
Cooling fan (4WD diesel and 2WD diesel up to 96.5)
Airbag Wiring Diagram (from 96.5)
Electronic control system of automatic transmission and indicators (3S-FE, from 96.5)
Anti-lock braking system ABS (from 96.5)
Analogue instrument cluster (from 96.5)
Additional equipment connector
Brake Light Wiring Diagram (from 96.5)
Wiring diagram of side lights (from 96.5)
Тойота Camry XV10 (1991-1996)
General information
User manual
Controls and Instruments
Instrument cluster
Primary and secondary keys
Keychain with key code
Opening the door with a key
Internal door lock handle
Central locking switch
Child safety latches on the rear door
Electric window control
Adjusting the seat headrests
Front seats — adjustment
Rear seats — folding
Heated seats
Adjusting the steering wheel height
Light, wiper and turn signal switches
Control devices
Control lamps
Economometer (fuel consumption indicator)
Ignition switch
Automatic transmission
Manual transmission
Cruise control (maintaining speed)
Heating and ventilation system
Digital clock — setting the time
Maintenance
Maintenance Specifications
Maintenance intervals
Every 400 km or weekly
Every 5,000 km or 3 months
Every 10,000 km or 6 months
Every 25,000 km or 12 months
Every 50,000 km or 24 months
Every 100,000 km or 48 months
Power unit
4-cylinder engine
Technical characteristics of 4-cylinder engines
Engine repair operations on a car
Top dead center of the first cylinder
Cylinder Head Cover — Design Description
Cylinder Head Cover — Removal and Installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Timing Belt and Pulleys — Removal, Checking and Installation
Replacing the front crankshaft seal ring
Replacing the camshaft sealing ring
Camshaft and tappets — removal, inspection and installation
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pump — removal and installation
Flywheel/Drive Plate — Removal and Installation
Replacing the rear crankshaft seal ring
Powertrain suspension — inspection and replacement
6-cylinder engine
Technical characteristics of 6-cylinder engines
Repairs that do not require engine removal
Top dead center (TDC) of the piston of the first cylinder
Cylinder Head Cover (3VZ-FE) — Removal and Installation
Cylinder Head Cover (1MZ-FE) — Removal and Installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Timing Belt and Pulleys — Removal, Checking and Installation
Replacing the front crankshaft seal ring
Replacing camshaft sealing rings
Camshafts and tappets — removal, inspection and installation
Cylinder head — removal and installation
Oil pan (3VZ-FE) — removal and installation
Oil pan (1MZ-FE) — removal and installation
Oil pump — removal, inspection and installation
Replacing the rear crankshaft seal ring
Overhaul of engines
Technical characteristics of engine overhaul
General information about engine overhauls
Checking the compression in the cylinders
Recommendations for engine removal
Removal and installation the engine
Engine disassembly sequence
Disassembling the cylinder head
Cleaning and inspection of the cylinder head
Cylinder head assembly
Removal pistons with connecting rods
Removal the crankshaft
Engine Cylinder Block — Cleaning and Checking
Pistons and connecting rods — check
Crankshaft — Check
Inspection and selection of main and connecting rod bearings
Checking the balancer assembly play (engine 5S-FE)
Sequence of engine assembly during major repairs
Installing piston rings
Installing the crankshaft and checking the bearing clearances
Installing the rear crankshaft seal ring
Installing pistons and connecting rods, checking bearing clearances
Installing the balancer assembly (engine 5S-FE)
Starting the engine after major repairs
Cooling and heating
Technical characteristics of the cooling system
General information about the cooling and heating system
Antifreeze — General Information
Cooling system hoses
Checking and replacing the thermostat
Checking and replacing the radiator fan and relay
Radiator Fan (V6 Models 1992 — 1994)
Radiator — removal and installation
Expansion tank — removal and installation
Water pump — removal and installation
Coolant Temperature Sensor — Checking and Replacing
Heater Fan — Removal and Installation
Heater Fan Resistor — Check
Heater radiator — removal and installation
Heater control panel
Air Conditioning System — Information and Precautions
Fuel system
Fuel system specifications
General information about the fuel system
Relieving pressure in the fuel system
Checking the performance of the fuel pump
Checking the pressure generated by the fuel pump
Checking the fuel pressure regulator
Checking the fuel pump relay
Fuel pump — removal and installation
Fuel level sensor — checking and replacement
Fuel tank — removal and installation
Air filter — removal and installation
Accelerator cable — removal, installation and adjustment
Electronic fuel injection system EFL
Fuel injection system — design description
Checking the fuel injection system
Throttle Body — Checking and Replacing
Throttle Position Sensor (TPS) — Checking and Replacing
Fuel Pressure Regulator — Replacement
Cold start injector for 3VZ-FE engine
Cold Start Injector Time Relay 3VZ-FE
Air Control Valve (IAC) — Checking and Replacing
Fuel line and fuel injectors — replacement
Air conditioning system idle mode valve
Air intake chamber (V6 engines only)
Engine electrical equipment
Technical characteristics of the engine electrical equipment
Battery — Removal and Installation
Ignition system — design description
Ignition system with ignition distributor — check
Ignition system without distributor — check
Ignition Coil, Mounted Separately — Checking and Replacing
Internal Ignition Coil — Checking and Replacing
Ignition system without distributor — check and replacement
Ignition distributor — removal and installation
Checking and adjusting the ignition timing angle
Ignition unit (switch) — removal and installation
Pulse sensor — check
Charging system — design description
Generator — removal and installation
Checking and replacing generator components
Engine Starting System — Check
Starter — removal and installation
Traction relay — removal and installation
Control system
Technical specifications
General information about the toxicity reduction system
Electronic Control System (TCCS)
ECM self-diagnosis system
Coolant temperature sensor
Oxygen sensor
Throttle position sensor
Air flow meter (3VZ-FE V6 engines only)
MAF sensor for measuring the mass air flow (engine 1MZ-FE)
Absolute pressure sensor (four-cylinder engines)
EGR temperature sensor
Vehicle speed sensor
Knock sensor (V6 engines only)
Camshaft Position Sensor (1MZ-FE Engine)
Crankshaft angle sensor (1MZ-FE engines)
Air Induction System (ACIS) — Check
Air Induction System (ACIS) — Replacement
Exhaust Gas Recirculation (EGR) System
Crankcase ventilation system (PCV)
Exhaust system catalytic converter — general information
Engine Management System Fault Codes
Transmission
Mechanical gearbox
Technical characteristics of mechanical transmission
Manual gearbox — design description
Gear shift cables
Gear Shift Lever — Adjustment
Reverse light switch
Removal and installation of a manual gearbox
Repair of manual transmission
Automatic gearbox
Automatic transmission specifications
Automatic Transmission Fault Diagnosis
Adjusting and replacing the gear selection cable
Checking and adjusting the throttle control cable
Checking, replacing and adjusting the starter interlock switch
Gear selector lever lock
Drive shaft sealing rings — replacement
Speedometer Drive O-Ring — Replacement
Checking and replacing gearbox mounts
Electronic control system of automatic transmission
Clutch and drive shafts
Technical characteristics of drive shafts
Clutch — design description
Checking and replacing the clutch disc
Release bearing — removal, inspection and installation
Clutch Master Cylinder — Removal and Installation
Clutch Master Cylinder — Repair
Clutch slave cylinder — removal and installation
Bleeding the hydraulic clutch system
Clutch starter switch
Constant velocity joint (CV joint)
Replacement of protective covers and repair of CV joints (5S-FE)
Replacement of protective covers and repair of CV joints (3VZ-FE / 1MZ-FE)
Chassis, running gear
Brake system
Technical characteristics of the brake system
General information about the brake system
Replacing disc brake pads
Disc Brake Caliper — Design Description
Disc Brake Caliper — Removal, Repair and Installation
Brake disc — inspection, removal and installation
Replacing brake shoes for drum brakes
Wheel brake cylinder — removal, repair and installation
Master Brake Cylinder — Removal, Repair and Installation
Brake lines and hoses
Bleeding the hydraulic brake system
Vacuum brake booster — checking, removal and installation
Replacing the handbrake pads on the rear disc brakes
Adjusting the parking brake
Replacing the handbrake cable
Brake light switch — removal, installation and adjustment
Car suspension
Suspension specifications
General information about suspension and steering
Front stabilizer bar
Front pillar — removal and installation
Front pillar repair
Lower Front Suspension Arm — Removal and Installation
Replacing the lower hinge of the front suspension
Steering knuckle — removal and installation
Rear stabilizer bar
Rear suspension strut — removal and installation
Rear suspension longitudinal rod
Rear suspension arms — removal and installation
Rear Suspension Hub — Removal and Installation
Rear Hub Fastener — Removal and Installation
Wheels and tires — check and rotation
Wheel alignment angles
Steering
Technical characteristics of the steering system
Steering wheel — removal and installation
Tie Rod Ends — Removal and Installation
Replacing the steering gear protective covers
Steering gear — removal and installation
Power Steering Pump — Removal and Installation
Bleeding the Power Steering System
Body and interior
Exterior (external elements)
Safety precautions when performing welding work
Car body care and washing
Repair of minor body damage
Repair of severe body damage
Hood — removal and installation
Front bumper — removal and installation
Rear bumper — removal and installation
Exterior rear view mirrors
Radiator grille — removal and installation
Engine Mudguard — Removal and Installation
Interior (internal elements)
Caring for upholstery and carpets
Front seat — removal and installation
Rear seat — removal and installation
Rear seat folding type
Decorative trim for instrument cluster
Steering Column Covers — Removal and Installation
Center console — removal and installation
Glove box — removal and installation
Checking the condition of seat belts
Doors, locks and windows
Trunk lid — adjustment
Rear door — removal and installation
Replacing support struts
Door trim — removal and installation
Doors — removal and installation
Lock, lock cylinder and door opening handles
Door glass — removal and installation
Window lifter — removal and installation
Electrical equipment
Equipment and devices
General information about electrical equipment
Electrical circuits — general information
Open Circuit Detection
Detecting a broken chain
Detecting the source of a short circuit
Detecting poor grounding
Fuses — Location and Replacement
Relay — location and testing
Multi-function steering column switches
Ignition switch — check and replacement
Rear Window Defogger Switch
Checking the rear window defroster
Radio receiver — removal and installation
Loudspeakers — Removal and Installation
Radio Antenna — Removal and Installation
Windshield wiper motor
Rear window wiper motor
Instrument cluster — removal and installation
Sound signal — removal and installation
Cruise control system — general description
Power windows with electric drive
Central locking system
Electrically adjustable rear view mirrors
Airbag — safety precautions
Headlights and lighting
Replacing headlight bulbs
Headlight adjustment
Headlight — removal and installation
Turn signals and side lights — replacing bulbs
Tail light — replacing bulbs
High Brake Light — Bulb Replacement
Instrument cluster lighting — replacing bulbs
Number Plate Light — Replacing Bulbs
Interior lighting — lamp replacement
Electrical circuits
Electrical diagram of the power supply system, starting, ignition and charging
Electrical diagram of the ECU unit of the 5S-FE engine
3VZ-FE Engine Control Wiring Diagram
Instrument cluster wiring diagram
Electrical diagram of brake lights and headlights
Wiring diagram of the front headlights
Wiring diagram of direction indicators and horn
Wiring diagram for cigarette lighter lighting, rear door lock control
Electrical diagram of mirror and window lift control
Cruise control and rear window defroster wiring diagram
Radio receiver electrical circuit
Fan and antenna control circuit diagram
Lighting wiring diagram
Starting and ignition wiring diagram
5S-FE Engine Control Wiring Diagram
1MZ-FE Engine Control Wiring Diagram
Electrical diagram of turn signals and hazard warning lights
Electrical diagram for starter, rear window heater and antenna
Electrical diagram of the starter, radio and hatch
Тойота Camry XV20 (1996-2001)
General information
Controls and instruments
Controls (left-hand side)
Controls (with right-hand drive arrangement)
Indicator symbols on the instrument panel
Vehicle keys
Engine immobilizer system
Side doors — locking and unlocking
Rear door guards for child safety
Electric windows
Trunk lid
Trunk security system
Opening the hood
Fuel tank cap
Electric sunroof
Front seats — adjustment
Folding the rear seat
Seat headrests — adjustment
Front seat belt tensioners
SRS front airbags
SRS side airbags
Steering wheel — adjustment
Exterior rear view mirrors
Interior rear view mirror
Sun visors
Headlights — turning on and switching
Turn signals
Headlight beam power regulator
Hazard warning lights
Instrument cluster light controller
Front fog lights
Rear fog lights
Interior lighting
Windscreen wipers and washers for the front window
Headlight cleaner
Rear window and exterior mirror defrosters
Fuel level indicator
Coolant temperature gauge
Tachometer (engine speed indicator)
Odometer and trip meters
Service warning indicators and buzzers
Ignition switch
Automatic transmission
Manual transmission
Parking brake
Cruising mode
Car audio system
Audio controls and functions
Air conditioning system controls
Air flow regulator settings
Interior heating
Air conditioning
Interior ventilation
Anti-fog and heating
Side ventilation openings
Digital clock — installation
Thermometer (temperature outside the car)
Cigarette lighter and ashtray
Power take-off point (socket)
Glove box
Accessory box
Box for small items
Drinks cup holder
Floor mat
Seat heaters
General characteristics of the car
Driving and operation
Choosing the right fuel
ABS warning light
Brake pad wear indicator
Precautions when packing luggage
Vehicle and engine identification number
Jump starting with an additional battery
If the engine stalls while driving
If the car engine overheats
If the tire is flat (wheel change)
If your vehicle needs towing
Some tips when buying a car
Buying an old car or a mysterious set of numbers and letters
How to Increase the Durability of Your Car
About parallelism of vehicle and trailer axles
Preparing your car for winter
Daily care
Checking the engine oil level
Selecting motor oil
Checking the engine coolant level
Selecting the type of refrigerant
Checking and replacing the air conditioner filter
Checking tire pressure
Checking and replacing tires
Wheel and tire rotation
Installation of snow tires and snow chains
Replacement of damaged wheels
Checking the battery status
Checking the appearance of the battery
Checking the battery fluid
Recharging the battery
Fuses — Location and Replacement
Adding water to the washer tank
List of used lighting lamps
Replacing headlight bulbs
Parking lights
Side light signals
Rear turn signal light, brake light, rear lights
Rear fog lights
License plate lighting
High mounted brake light
Front turn signal lights
Technical specifications for maintenance
Fuses and fuses
Maintenance
Technical specifications of maintenance
Maintenance schedule
Primary and secondary checks
Checking oil and fluid levels
Checking the condition of the tires and tire pressure
Checking the power steering fluid level
Checking the automatic transmission fluid level
Changing engine oil and oil filter
Inspection and replacement of windshield wipers
Checking, servicing and charging the battery
Checking, adjusting tension and replacing the drive belt
Checking and replacing hoses in the engine compartment
Checking the cooling system
Wheel rotation
Checking the brake system
Replacing the air filter
Checking the power supply system
Checking the differential fluid level (automatic transmission)
Checking the manual transmission oil level
Checking the steering and suspension
Checking axle shaft covers
Checking the exhaust system
Height and free travel of clutch and brake pedals
Replacing the fuel filter
Replacing the coolant and flushing the cooling system
Checking the fuel vapor emission control system
Automatic transmission fluid replacement
Manual transmission oil change
Checking the body fastenings
Checking and replacing spark plugs
Checking and replacing spark plug wires
Checking and adjusting valve clearances
Replacing the fuel filler cap gasket
Checking and replacing the crankcase ventilation valve
Power unit
4-cylinder engine
Technical characteristics of 4-cylinder engines
Checking the compression in the cylinders
Top dead center (TDC) of piston N1
Cylinder Head Cover — Removal and Installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Timing belt and sprockets
Front Crankshaft Oil Seal — Replacement
Camshaft Seal — Replacement
Camshafts and valve lifters
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel and drive disk — removal and installation
Rear Crankshaft Oil Seal — Replacement
Engine Mounts — Checking and Replacing
6-cylinder engine
Technical characteristics of 6-cylinder engines
Checking the compression in the cylinders
Top dead center (TDC) of piston N1
Cylinder Head Covers — Removal and Installation
Intake manifold — removal and installation
Exhaust manifolds — removal and installation
Timing belt and sprockets
Front Crankshaft Oil Seal — Replacement
Camshaft Seals — Replacement
Camshafts and valve lifters
Cylinder heads — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Rear crankshaft oil seal
Engine Mounts — Checking and Replacing
Engine overhaul
4-cylinder engine specifications
Specifications of 6-cylinder in-line engines
Engine Overhaul — General Notes
Engine diagnostics using a vacuum gauge
Engine Overhaul — Alternatives
Removal and installation the engine
Engine overhaul
Cylinder head and valves — overhaul and assembly
Balancing device (4-cylinder engine)
Pistons and connecting rods — removal and inspection
Crankshaft — Removal and Inspection
Cylinder Block — Cleaning and Checking
Cylinder honing
Main and connecting rod bearings
Measuring the free travel of the balancing device
Piston rings — installation
Crankshaft main bearings — installation
Rear crankshaft oil seal — installation
Connecting rod bearings — inspection and installation
Installing an engine balancing device
Starting and checking the engine after major repairs
Exhaust smoke analysis
Toothed belt for timing drive
The appearance of sediment in the oil
Engine overheating — the most common causes
Engine electrical equipment
Location of charging and ignition system units
Technical characteristics of the engine electrical equipment
Battery — Checking and Replacing
Power Cables — Checking and Replacing
Ignition system — description and testing
Ignition coils — replacement
Checking the ignition timing
Electronic ignition unit — check
Battery Charging System — Description and Testing
Generator — removal and installation
Voltage Regulator and Brushes — Replacement
Engine starting system — design description
Starter motor — removal and installation
Starter Solenoid Relay — Removal and Installation
Main faults of electrical equipment
What should an owner of a car with an injection engine know?
Turbocharger — General information on replacement
Cooling system
Location of engine cooling system components
Technical characteristics of the cooling system
Thermostat — Checking and Replacing
Cooling Fans — Checking and Replacing
Radiator and expansion tank — removal and installation
Water Pump — Removal, Checking and Installation
Coolant temperature sensor
Blower Motor Electrical Circuit
Blower fan electric motor
Heating and ventilation
Heater and Air Conditioner Control Panel
Heater Radiator — Removal and Installation
Air conditioning system
Automatic air conditioning system
Interior heating system
Air Conditioning Compressor Clutch Electrical Circuit
Air conditioning system moisture separator
Air Conditioning Compressor — Removal and Installation
Air conditioning system refrigerator
Air conditioning evaporator
Fuel system
Fuel injection system components
Fuel system specifications
Relieving pressure in the fuel system
Fuel pump and fuel pressure
Fuel Lines and Line Joints — Repair and Replacement
Removal and installation the fuel pump
Fuel pressure regulator — removal and installation
Fuel Level Gauge Sensor — Checking and Replacing
Fuel tank — removal and installation
Air Filter Housing — Removal and Installation
Accelerator cable — removal and installation
Electronic Fuel Injection System — Check
Throttle — Checking and Replacing
Fuel line and injectors — removal and installation
Exhaust system
Exhaust system maintenance
Installation locations of emission control system units
Technical characteristics of the toxicity reduction system
OBD II Emissions Diagnostic System
OBD II system computer (Powertrain Control Module)
Throttle Position Sensor — Checking and Replacing
Manifold Absolute Pressure Sensor
Mass Air Flow Sensor — Checking and Replacing
Intake Air Temperature Sensor (IAT Sensor)
Coolant Temperature Sensor (ECT Sensor)
Crankshaft speed sensor — checking and replacement
Camshaft Rotation Sensor — Checking and Replacing
Power steering pressure contact sensor — checking and replacing
Exhaust Gas Oxygen Sensor
Knock Sensor — Checking and Replacing
Vehicle Speed Sensor — Checking and Replacing
Idle Air Control Valve (IAC valve)
Suction Channel Selection System (ACIS system)
Crankcase ventilation system
Exhaust gas recirculation system
Evaporative Emission System — Checking and Replacing
Neutralizer — Checking and Replacing
How to keep your catalytic converter in working order
Transmission
Mechanical gearbox
Technical characteristics of the manual transmission
Maintenance of a manual transmission
Gear Shift Lever Cables — Replacement
Gear Shift Lever Assembly — Removal and Installation
Reverse Light Switch — Checking and Replacing
Removal and installation of a manual gearbox
Automatic gearbox
General information about automatic transmission
Automatic transmission specifications
Automatic transmission maintenance
General diagnostics of automatic transmission
Gear Shift Lever Cable — Adjustment and Replacement
Throttle Cable — Checking and Adjusting
Ignition Interlock Switch — Checking and Replacing
Gear Shift Lever Lock System
Replacing automatic transmission seals
Removal and installation of automatic transmission
Electronic control system of automatic transmission
Automatic transmission — operation and maintenance
Clutch
Clutch specifications
Clutch — description and testing
Clutch — removal, inspection and installation
Release bearing and fork — removal, inspection and installation
Clutch Master Cylinder — Removal and Installation
Clutch slave cylinder and accumulator — removal and installation
Bleeding the Clutch Hydraulic Drive
Clutch Lock Switch — Checking and Adjusting
Clutch slippage — causes and repair
Chassis, running gear
Suspension and axle shafts
Suspension and steering units
Suspension specifications
Front suspension anti-roll bar
Front suspension strut — removal, inspection and installation
Suspension strut and spring — disassembly and assembly
Suspension arm — removal, inspection and installation
Ball joints — replacement
Steering knuckle and hub — removal and installation
Front wheel hub and bearing
Rear suspension stabilizer and stabilizer bushings
Rear suspension strut — removal, inspection and installation
Longitudinal rod — removal and installation
Rear suspension arms — removal and installation
Rear Wheel Hub and Bearing — Removal and Installation
Rear suspension bracket — removal and installation
Wheel alignment angles
Half shafts — removal and installation
Replacement of axle shaft covers
Steering
Steering wheel — removal and installation
Tie rod ends — removal and installation
Steering Gear Covers — Replacement
Steering gear — removal and installation
Power steering pump — removal and installation
Bleeding air from the power steering circuit
Brake system
General information about the brake system
Technical characteristics of the brake system
Anti-lock braking system ABS
Disc brake pads — replacement
Brake Caliper — Removal and Installation
Brake disc — removal, inspection and installation
Drum brake shoes — replacement
Wheel brake cylinder — removal and installation
Brake Master Cylinder — Removal and Installation
Brake hydraulic hoses and tubes
Bleeding the brake hydraulic system
Vacuum brake booster — removal, inspection and installation
Rear disc brake parking brake pads
Parking brake — adjustment
Parking Brake Cables — Replacement
Brake light switch — removal and installation
ABS: A Natural Choice for Your Car
Brake system malfunctions
Body and interior
Exterior (external elements)
General information about body maintenance
Vinyl body trim
Minor damage to the body
Significant damage to the body
Hood — removal, installation and adjustment
Hood lock and lock drive cable
Decorative bumper panels
Front wing — removal and installation
Rear view mirrors — removal and installation
Interior (internal elements)
Caring for upholstery and carpets
Central floor section — removal and installation
Decorative panels for the front part of the interior trim
Steering Column Covers — Removal and Installation
Instrument panel — removal and installation
Windshield frame trim
Front seat — removal and installation
Rear seat — removal and installation
Storage tray — removal and installation
Doors, locks and windows
Maintenance of hinges and locks
Windscreen and fixed glass
Central locking — general information
Trunk lid — removal, installation and adjustment
Trunk lid latch and lock — removal and installation
Fuel filler door/trunk lid release cable
Door trim panels — removal and installation
Door — removal, installation and adjustment
Latch, door lock and handle
Door glass — removal and installation
Window lifter — removal and installation
Electrical equipment
Equipment and devices
Troubleshooting electrical equipment
Fuses — location and replacement
Fusible Links — Location and Replacement
Circuit breakers — description and testing
Relay — location and testing
Direction indicator/hazard warning flasher
Steering column switch combination
Ignition switch and lock drum — checking and replacement
Instrument Panel Switches — Checking and Replacing
Fuel level and oil temperature indicators
Instrument cluster — removal and installation
Windscreen wiper motor — checking and replacing
Receiver, Speakers and Antenna — Removal and Installation
Rear Window Defogger — Checking and Repairing
Headlight bulbs — removal and installation
Headlight adjustment
Halogen headlight housing — removal and installation
Sound signal — check and replacement
Replacement of lamps in lighting fixtures
Electrically adjustable side mirrors
Cruise control system — check
Electric window lifter — check
Electric door lock drive — check
Airbags
Electrical circuits
Color designations of wire insulation
Starting, charging and ignition systems
4-cylinder engine management system
6-cylinder engine management system
Wiring diagram of heater and air conditioner
Engine cooling system, heated rear window and mirrors
Signs and light signaling system
Turn signal, hazard warning lights, reversing signal
Tail lights and brake light
Wiring diagram of interior lighting
Cruise control system
Electrical diagram of window lifters
Door locks wiring diagram
Electrical diagram of the anti-theft system
Audio system with built-in amplifier
Audio system with separate amplifier
Windscreen wiper and washer, mirror drive system
Тойота Camry XV30 (2001-2006)
User manual
Vehicle description
Dimensions and new design of the Camry car body
Storage compartment of the instrument panel console
Car steering wheel
Front seats
Seats with automatic control
Instrument cluster
Instrument panel and center console
Glass with UV protection
Glass with water-repellent protective coating
Automatic non-glare electrochromic rearview mirror
Electrochromic mirror element
Car interior and dashboard — general information
Vehicle identification data
Underhood space
Engine specifications
Recommended fuel
Recommended engine oil
Cooling system — general information
Battery — General Information
Clutch — General Information
Gearbox — General Information
Braking system and steering
Electric door windows
Keys, locks and alarms
Primary and secondary keys
Engine immobilizer system
Wireless remote control
Locking and unlocking doors
Unlocking the trunk lid
Unlocking the trunk lid with the key
Replacing the battery in the wireless remote control
Registration of identification code
Unlocking and locking the side doors with the key
Unlocking and locking the side doors with the interior lock button
Unlocking and locking with the electric door lock switch
Child protection device
Unlocked Lock Alert System
Sunroof
Opening the hood
Opening the trunk lid from inside the car and the luggage security system
Opening the fuel filler flap
Governing bodies
Instrument panel and instrument cluster
Fuel level indicator
Engine coolant temperature gauge
Tachometer (engine speed)
Odometer and two trip meters
Signaling devices and indicators, sound warning signals
Checking the indicator lights (except the low fuel light)
Headlight switch
Automatic lighting shutdown system
Self-adjustment of headlight beams
High-low beam switching mode
Headlight level controller
Emergency alarm system
Instrument cluster backlight controller
Front fog lights
Rear fog lights
Interior lighting
Lighting system at the entrance to the car
Ignition switch illumination
Individual backlights
Windscreen wipers and washer
Headlight cleaners
Rear window and exterior mirror heaters
Salon equipment
Digital display watch
Outdoor temperature display
Multifunctional display
Cigarette lighter and ashtrays
Sound signal
Power connectors
Glove box
Auxiliary storage boxes
Rear console box
Front and rear cup holders
Cargo net
Rear sun shade
Steering wheel tilt
Exterior rear view mirrors
Control of electric drive of outside rear view mirrors
Folding the outside rearview mirrors
Interior rear view mirror
Individual mirrors
Car seats general view
Front seats — adjustment
Rear seats — folding
Seat heating system (additional equipment)
Front and rear headrests
Seat belts — use and care
Front seat belt pretensioners
Ensuring the safety of children
Driver and front passenger SRS airbags
Precautions to avoid SRS activation
SRS Side Air Bags
Side airbags and curtain airbags SRS
Air conditioning control panel
Air flow regulator settings
Central and side deflectors
Air conditioning filter
Checking and replacing the air conditioning filter
Driving and operation
Recommended fuel
Operating a vehicle in other countries
Refueling a car from barrels and ground tanks
Car break-in period
Ignition switch with steering lock
Automatic transmission
Manual transmission
Traction control system
Normal driving mode
Driving with the traction control system turned off
Vehicle stability control system
Control lamp of the stability control system «VSC»
Parking brake
Adjusting the parking brake pedal and/or lever
Vehicle stability control (cruise control)
Enabling the stability control system
Cruise control system
Three-way catalytic converters
Precautions regarding engine exhaust gases
Engine oil consumption
Spark plugs with iridium tips
Brake system — general information
Adjusting the height of the brake pedal
Checking the free travel of the brake pedal
Checking the brake pedal travel reserve
Anti-lock braking system (ABS)
Anti-lock Brake System (ABS) Warning Light
Parking brake system of drum-disc type
Auxiliary braking system
Brake lining wear indicator
Starting the car engine
Driving a car in different conditions
Driving a car in winter
Towing a trailer
If the car does not start
Jump starting with an additional battery
If the car engine overheats
On-board tool, jack and spare tire
Removal the decorative wheel cap (with steel rims)
Installing the jack
Replacing a damaged wheel
Towing a car
Towing a car in an emergency
Installing the front towing eye
Inability to shift the automatic transmission selector lever
Maintenance
Maintenance information
Maintenance schedule
Checking the engine oil level
Replacing the oil filter on a car with a 1AZ-FE and 2AZ-FE engine
Checking the engine coolant level
Checking the radiator and condenser
Checking tire pressure
Checking, replacing and rotating tires
Rechargeable battery — safety precautions
External inspection of the battery
Precautions when recharging the battery
Adding fluid to the washer reservoir
Replacing lamps in lighting fixtures
Replacing low beam lamps
Replacing high beam bulbs
Replacing parking light bulbs
Replacing front turn signal lamps
Replacing the side turn signal lamps
Replacing the rear light bulbs
Fuses — location and ratings
Checking and replacing fuses
Protection of the body from corrosion
Preventing car body corrosion
Washing and applying wax paste
Removal stains from paintwork
Polishing and waxing
Car bumper care
Cleaning the car interior
Power unit
4-cylinder engine
General information about 1AZ-FE and 2AZ-FE engines
Distinctive features of the 1AZ-FE and 2AZ-FE engines
Cylinder head cover
Cylinder head gasket
Cylinder head — design description
Cylinder Block — Design Description
Piston — design description
Connecting rod — design description
Crankshaft — design description
Balancing shaft — design description
Engine auxiliary drive system
Valve drive mechanism
Camshaft valve drive
Inlet and outlet valves
Timing chain
Lubrication system — general description
Oil pump — design description
Cooling system — general description
Intake and exhaust system — general description
Air filter — design description
Throttle assembly — design description
Intake manifold — design description
Exhaust manifold — design description
Exhaust pipe — design description
Two-stage exhaust control system
Fuel system — general description
Fuel injector — design description
Fuel pump — design description
Ignition system — general description
Starter — design description
Control system (I4)
Engine Management System Configuration
Location of the main elements of the engine management system
Air flow sensor
Crankshaft angle sensor
Camshaft position sensor
Throttle position sensor
Fuel Pedal Position Sensor
EFI system (Electronic Fuel Injection)
ETCS-I System (Intelligent Electric Throttle Control System)
VVT-i (Variable Valve Timing) System
Cooling system fan control
Diagnostics of the cooling system fan operation
Engine Management System Diagnostic Trouble Codes
Engine overhaul (I4)
General information and safety precautions for removing the power unit
Removal old sealant
Specification of types of nuts and bolts used
Maintenance of the mechanical part of the engine
Removal the oil filter
Removal the crankshaft pulley
Removal the coolant pump
Removal the oil pan
Disassembling the working components of the timing drive
Removal the oil pump drive chain
Removal the oil pump
Removal the camshaft caps and bearing
Removal the cylinder head, checking the axial play of the balance shafts
Checking the radial clearance of balance shafts
Replacing the rear crankshaft oil seal
Checking the timing chain and shaft sprocket
Checking the operation of the timing chain tensioner
Checking the camshaft runout
Checking the camshaft lobe height
Camshaft journal clearance (outer diameter)
Installing the WT (Intake Camshaft) Sprocket
Disassembling the cylinder head
Checking the cylinder head
Checking valve seats
Checking the axial play of the camshaft
Checking the radial clearance in the camshaft bearings
Checking the valve spring
Checking the valve length
Checking the thickness of the valve plate
Measuring the valve stem diameter
Checking the internal diameters of the valve guide bushings
Checking the tappets and tappet boring in the cylinder head housing
Cylinder head assembly
Disassembling the cylinder block
Checking the radial clearance of the connecting rod bearing
Replacing main bearing shells
Removal the piston and connecting rod assembly
Measuring axial and radial clearances of the crankshaft and main bearings
Checking the clearance between the piston and the cylinder
Checking the clearance between the compression ring and the groove
Checking the clearance in the piston pin lock
Checking the internal diameter of the piston pin hole
Checking the piston pin diameter
Checking the piston pin fit
Checking the connecting rod
Checking the crankshaft
Checking the connecting rod and main journals
Checking the connecting rod bolts
Checking and replacing main bearing shells
Assembly of the connecting rod and piston group
Installing piston rings
Cylinder block assembly
Installation of balance shafts
Installing the engine crankcase
Installing the cylinder head mounting bolts
Installing the VVT-i sprocket
Installing camshafts
Installing an oil pump
Installing the oil pump sprocket and drive chain
Setting the piston of cylinder No. 1 to TDC of the end of the compression stroke
Installing the timing chain
Installing the Crankshaft Position Sensor Rotor
Installing the timing chain cover
Installing the oil pan
Installing a Coolant Pump
Installing the crankshaft position sensor
Installing the crankshaft pulley
Installing the timing chain tensioner mechanism
Setting the timing chain tensioner to working condition
Setting the piston of the first and fourth cylinders to TDC of the compression stroke
Final assembly of the unit
6-cylinder engine
General information about 1MZ-FE engines
Distinctive features of the 1MZ-FE engine model
Cylinder head cover
Cylinder head gasket
Cylinder head — design description
Cylinder Block — Design Description
Piston — design description
Connecting rod — design description
Crankshaft — design description
Crankshaft pulley — design description
Valve Drive Mechanism — General Information
Camshafts — Design Description
Intake and exhaust valves and valve lifters
Timing belt for timing control
Timing belt tensioner for timing control
Lubrication system — general information
Cooling system — general information
Intake and exhaust system — general information
Intake manifold — design description
Exhaust manifold — design description
Exhaust system — design description
Fuel system — general information
Ignition system — general information
Control system (V6)
Engine Management System Configuration 1MZ-FE
Main elements of the engine management system
Crankshaft angle sensor
Camshaft position sensor
Fuel Pedal Position Sensor
EFI system (Electronic Fuel Injection)
ETCS-i System (Intelligent Electric Throttle Control System)
ACIS (Acoustic Controlled Intake System)
Air Intake Control Valve
VSV (Vacuum Valve)
Air intake control system
Engine Management System Diagnostics
Reliability Management System
Compensation for failures of the fuel pedal position sensor
Throttle Position Sensor Failure Compensation
Engine Management System Diagnostic Trouble Codes
Engine overhaul (V6)
Maintenance of the mechanical part of the engine
Valve Clearances — Getting Started
Removal the cylinder head cover
Setting the piston of the 1st cylinder to TDC of the compression stroke
Checking thermal clearances in valves
Adjusting thermal clearances in valves
Removal the timing belt
Checking the timing belt
Installing the timing belt
Removal the cylinder head — preparatory operations
Removal the intake and exhaust valve shafts
Disassembling the exhaust camshafts
Removal the cylinder heads
Removal valves
Cleaning the cylinder head
Checking the cylinder head for warpage
Replacing the valve and guide bushing
Checking and grinding valves
Checking the valve spring
Checking the valve tappet
Checking the axial play of the camshaft
Measuring the clearance in the gear engagement of camshafts
Checking the bore for the tappets in the cylinder head housing
Checking the oil clearance in the camshaft bearings
Cylinder head assembly
Installing the cylinder head
Assembly of exhaust camshafts
Installing exhaust camshafts
Installing the intake camshaft of the rear cylinder head
Installing the exhaust camshaft of the rear cylinder head
Installing the intake camshaft of the front cylinder head
Installing the cylinder head cover
Installing the remaining cylinder head components
Disassembling the cylinder block — preliminary operations
Checking the axial play of the connecting rod bearing
Checking the radial clearance of the connecting rod bearing
Removal the piston and connecting rod assembly
Measuring the axial clearance of the crankshaft
Checking oil radial clearances
Checking the cylinder block
Measuring the diameter of cylinders
Disassembling the connecting rod and piston group
Checking the clearance between the piston and the cylinder
Checking the alignment of the connecting rod heads
Checking the piston pin oil clearance
Measuring the piston pin diameter
Pressing out and pressing in the connecting rod upper head bushing
Checking the end clearance of the compression ring
Checking the gap in the piston ring lock
Checking the crankshaft runout
Checking the connecting rod and main journals
Selection of studs and plugs
Assembly of the connecting rod and piston group
Installing piston rings
Installing connecting rod bearing shells
Cylinder block assembly
Installing the coolant drain plug
Installing an oil pump
Installing the oil pan
Installing the lower part of the oil pan
Installing the thermostat housing
Transmission
Clutch
Clutch — General Information
Clutch release control system when starting the engine
Bleeding the clutch release hydraulic drive
Adjusting the height of the clutch pedal
Checking the pedal free play and push rod clearance
Adjusting the pedal free play and push rod clearance
Checking the clutch release point
Removal the clutch pedal
Disassembling the clutch pedal
Installing the clutch pedal
Removal the clutch master cylinder
Removal the clutch master cylinder piston kit
Clutch Master Cylinder Piston Kit Installation
Installing the Clutch Master Cylinder
Clutch intermediate accumulator (since July 2003)
Removal and installation the clutch slave cylinder
Removal and installation the clutch
Checking the clutch elements
Mechanical gearbox
Manual transmission — general information
Checking the manual transmission oil level
Components of a manual transmission in a block with the main gear
Replacing the front differential seal
Removal the differential box
Checking the circumferential clearance of axle gears
Removal the axle pin and differential pinion shaft
Removal the front differential axle gear
Differential assembly
Signs of a faulty manual transmission
Automatic gearbox
Automatic transmission — general information
Planetary gearbox
Elements of a planetary gearbox
Hydraulic control system
Safety precautions when working with automatic transmissions
Checking the automatic transmission fluid
Checking and adjusting the throttle valve control cable
Checking and inspecting the park/neutral position switch
Checking the position of the gear shift lever
Adjusting the position of the gear shift lever
Inspection and testing of the torque converter clutch
Cleaning and checking the oil line and oil cooler
Inspection of the ring gear and drive disk
Removal the Park/Neutral Position Switch
Adjusting the Park/Neutral Position Switch
Installing the Park/Neutral Position Switch
Removal and installation gearbox speed sensors
Replacing the valve block of an automatic transmission
Removal the oil pump stator shaft
Checking oil pump clearances
Removal the leading and driven gears of the oil pump
Removal the front sealing ring and front oil seal of the oil pump housing
Checking the oil pump
Assembling the oil pump
Replacing the front differential seal of the automatic transmission
Drive mechanism
Drive mechanism — general information
Check on the car
Drive Mechanism Components
Repair of the hub and steering knuckle of the front wheel
Replacing the front wheel hub bolt
Removal and installation the rear wheel hub
Removal and installation the rear wheel hub steering knuckle
Replacing the rear wheel hub bolt
Disassembling the front wheel drive
Checking the front wheel drive assembly
Disassembling the front wheel drive
Removal the damper of the left front wheel drive (manual transmission)
Table of signs of drive mechanism malfunctions
Chassis, running gear
Wheels and tires
Checking the height of the tread pattern
Tire replacement
Measuring the clearance of the front and rear wheels of a car
Checking and adjusting wheel alignment angles
Checking and adjusting wheel angles
Checking the camber, longitudinal and transverse tilt of the steering axes
Wheel alignment
Car suspension
Front and rear suspension — general information
Shock absorber — design description
Rear suspension — design description
Front Suspension Components
Checking the front suspension components
Removal the front suspension shock absorber
Checking and installing the front suspension shock absorber
Removal, checking and installation the lower ball joint
Removal and installation the front suspension anti-roll bar
Rear Suspension Components
Removal the rear suspension shock absorber
Checking and installing the rear suspension shock absorber
Possible faults of the rear suspension
Steering
Steering — General Information
Energy absorbing mechanism
Checking the steering wheel play
Checking the power steering fluid level
Checking the pressure of the power steering fluid
Checking the steering wheel effort
Bleeding the power steering system
Steering Mechanism Components
Precautions when working with the passive restraint system (SRS)
Removal the steering wheel and trim on the driver's side
Removal and checking the steering column
Checking and replacing the ignition lock cylinder
Assembly and installation of the steering column
Removal the power steering pump
Checking the bypass valve
Installing a Power Steering Pump
Possible steering malfunctions
Brake system
Brake system — general information
Vacuum brake booster
Anti-lock braking system (ABS)
Disc brakes on the front wheels
Checking and adjusting the brake system components
Checking the brake fluid level in the hydraulic reservoir
Brake hoses
Adjusting the brake pedal height
Checking the free travel of the brake pedal
Checking the brake pedal travel reserve
Checking the performance and tightness of the vacuum booster
Checking the vacuum booster valve
Bleeding the brake system
Bleeding the ABS/VSC pressure modulator
Checking and adjusting the parking brake
Removal the master brake cylinder
Disassembling the master brake cylinder
Checking and installing the master brake cylinder
Checking, removing and installing the brake booster
Replacing the front brake pads, removing, disassembling and installing the front caliper
Replacing rear brake pads, removing, disassembling and installing rear caliper
Disassembly, inspection and assembly of the parking brake mechanism
Removal and installation the front wheel speed sensor
Removal and installation the pressure modulator
Removal and installation the brake pedal
Possible malfunctions of the brake system
Body and interior
Exterior (external elements)
General information about the car body
Impact force absorption
Reducing body vibration
Noise Reducing Add-ons
Anti-corrosion treatment of the body
Removal the front bumper
Removal the rear bumper
Removal and installation the rear spoiler
Removal and installation the upper molding
Removal and installation front and rear door moldings
Removal and installation the lower molding
Removal and installation the decorative trunk trim
Removal and installation of decorative emblems and fonts
Removal the side turn signal repeater
Removal the rear combination light
Removal the headlight
Removal the windshield wiper rod
Car body exterior repair
Doors, locks and windows
Front door adjustment
Adjusting the front door lock bracket
Rear door adjustment
Adjusting the rear door lock bracket
Adjusting the hood
Adjusting the trunk lid
Removal and installation the windshield
Air conditioning and heater
Air Conditioning and Heating — General Information
Air conditioner control panel
Air conditioner unit — design description
Heater radiator — design description
Evaporator — design description
Evaporator pre-cooling cycle
Air Conditioner Compressor — Design Description
Quick release coupling
Air filter — replacement
Electronic control unit of air conditioner
Self-diagnosis of the air conditioner control unit
Electrical equipment
Equipment and devices
General information about electrical equipment
Checking and troubleshooting the circuit
Wires, Fuses and Relays
Ignition switch (key left in the lock warning system)
Checking the electric lock of the front door on the driver's side
Checking the electric lock of the front door on the passenger side
Checking the electric lock of the rear right door
Checking the electric lock of the rear left door
Checking the electric lock of the trunk door
Checking the electric lock of the front door on the passenger side (double locking)
Checking the electric lock of the front door on the driver's side (double locking)
Checking the electric lock of the rear right door (double locking)
Checking the electric lock of the rear left door (double locking)
Checking the main window switch
Checking the window lift motors
Checking the main power window relay
Checking the front seat adjustment switch
Checking the seat adjustment motors
Checking thermal fuses
Checking the washer motor
Checking the conductivity of the mirror position adjustment switch
Checking the electric motor for folding mirrors
Checking the rear window defroster relay
Checking the interior rearview mirror
Fuses and relays — location and ratings
Power devices
Battery — General Information
Charging the battery
Charging a completely discharged battery
Battery care
Checking a fully charged battery
Removal and installation the battery
Electrical power supply system — general information
Generator — design description
Checking the generator on the car
Checking the drive belt of the attachments
Checking the generator electrical circuit at idle speed
Removal the generator (models with engine 1 and 2 AZ-FE)
Generator Installation (Models with 1 and 2 AZ-FE Engines)
Removal the generator (models with 1MZ-FE engine)
Generator installation (models with 1MZ-FE engine)
Disassembling the generator
Checking the voltage regulator relay
Checking the generator rotor
Checking the generator slip rings
Checking the generator rectifier block
Checking the generator brushes
Checking the generator bearings
Generator assembly
Starter — General Information
New PS starter for Camry
Removal and installation the starter (models with engine 1 and 2 AZ-FE)
Removal and installation the starter (models with 1MZ-FE engine)
Checking the starter operation
Checking the starter relay
Disassembling the starter
Checking the starter anchor
Checking the starter manifold
Checking the starter brush holder
Checking the starter traction relay
Assembling the starter
Electrical circuits
Engine Management System Schematic (1MZ-FE)
Engine control system diagram (1AZ-FE, 2AZ-FE)
Anti-lock braking system diagram
Automatic air conditioner diagram
Instrument cluster diagram
Automatic lighting control scheme
Charging system diagram
Immobilizer diagram (1MZ-FE)
Immobilizer diagram (1AZ-FE, 2AZ-FE)
Тойота Corolla Verso 3 (2004-2009)
General information
User manual
Overall dimensions of the car
Vehicle and engine identification data
Model range of cars
Car interior
Instrument panel
Storage compartments
Instrument cluster
Combination gauges and indicators
Multi-information display
Design and operating principle of a multi-information display
Rear view monitor
Front and rear sonar (optional)
Steering wheel with buttons
Gear shift lever
Seats — description and adjustment
Sunroof on a car
Windscreen wipers and washers
Electric window system
Automatic anti-glare rearview mirror with electrochromic coating
Engine start button
Design and operating principle of the ECU
Electronic immobilizer
Remote control door lock system
Replacing the battery of the remote control for door locks
Cruise control system
Radio with CD player and navigation system
Air conditioning and heating system — general information
Gas-thermal heater for diesel vehicles
Air Conditioner and Fan — General Information and Maintenance
Design and operating principle of the air conditioner compressor
General information about the security system
Side / rear collision airbags
Seatbelt warning system for unfastened seat belts
Power unit
Petrol engines 1ZZ, 3ZZ
1ZZ-FE and 3ZZ-FE engines — general information
Features of engine design
Valve mechanism — design description
Launch system — design description
Attachment drive — design description
Checking the ignition timing angle
Checking without a diagnostic device
Checking the idle speed
Checking the compression in the cylinders
Checking the content of carbon monoxide and hydrocarbons in exhaust gases
Replacing the V-belt of the fan and generator
Adjusting the valve clearance
Timing chain replacement
Removal and installation camshafts
Replacing the timing chain or belt drive cover seal
Removal the power unit
Replacing the cylinder head gasket
Cylinder head overhaul
Checking the cylinder block for deformation
Diesel engines 1СD-FTV
1CD-FTV engines — general information
Engine design features
Valve mechanism — design description
Charging system — design description
Checking the poly V-belt of the power steering pump drive
Checking the poly V-belt of the generator drive
Checking the idle speed
Checking the maximum speed
Checking the compression in the cylinders
Replacing the drive belt
Adjusting valve clearances
Replacing the timing belt
Removal and installation camshafts
Replacing the crankshaft oil seal
Replacing the rear crankshaft oil seal
Cooling system
Cooling system 1ZZ-FE and 3ZZ-FE — design description
Cooling system CD-FTV — design description
On-car checks (1ZZ-FE / 3ZZ-FE)
On-car checks (1CD-FTV)
Checking the thermostat (1ZZ-FE / 3ZZ-FE)
Replacing the thermostat (1ZZ-FE / 3ZZ-FE)
Replacing the thermostat (1CD-FTV)
Replacing the liquid in the cooling system (1ZZ-FE / 3ZZ-FE)
Replacing the liquid in the cooling system (1CD-FTV)
Checking the cooling system fan (1ZZ-FE / 3ZZ-FE)
Checking the cooling system fan (1CD-FTV)
Checking the cooling fan relay
Replacing the coolant pump assembly (1ZZ-FE / 3ZZ-FE)
Replacing the radiator assembly (1ZZ-FE / 3ZZ-FE)
Replacing the radiator assembly (1CD-FTV)
Lubrication system
Lubrication system 1ZZ-FE and 3ZZ-FE — design description
Checks without removing from the vehicle (1ZZ-FE / 3ZZ-FE)
Replacing the oil pump assembly (1CD-FTV)
Oil filter replacement (1ZZ-FE / 3ZZ-FE)
Oil filter replacement (1CD-FTV)
Replacing the oil cooler assembly (1CD-FTV)
Fuel system
Fuel system 1ZZ-FE and 3ZZ-FE — design description
Fuel system CD-FTV — design description
Checks without removing from the vehicle (1ZZ-FE / 3ZZ-FE)
Checks without removing from the vehicle (1CD-FTV)
Replacing fuel injectors (1ZZ-FE / 3ZZ-FE)
Removal, disassembly, assembly and installation of the fuel pump (1ZZ-FE / 3ZZ-FE)
Replacing fuel injectors (1CD-FTV)
Replacing the fuel filter assembly (1CD-FTV)
Control system
Ignition system 1ZZ-FE and 3ZZ-FE — design description
Engine Management System 1ZZ-FE and 3ZZ-FE — Design Description
Engine Management System CD-FTV — Design Description
Checks without removing from the vehicle (1ZZ-FE / 3ZZ-FE)
Checks without removing from the vehicle (1CD-FTV)
Replacing the variable valve timing control oil valve (1ZZ-FE / 3ZZ-FE)
Replacing the mass air flow meter (1ZZ-FE / 3ZZ-FE)
Replacing the coolant temperature sensor (1ZZ-FE / 3ZZ-FE)
Replacing the knock sensor (1ZZ-FE / 3ZZ-FE)
Replacing the accelerator pedal assembly (1ZZ-FE / 3ZZ-FE)
Engine ECU Replacement (1ZZ-FE / 3ZZ-FE)
Removal and installation the throttle body (1CD-FTV)
Replacing the mass air flow meter (1CD-FTV)
Replacing the coolant temperature sensor (1CD-FTV)
Replacing the intake air temperature sensor (1CD-FTV)
Removal the intake air temperature sensor in a diesel engine
Replacing the camshaft angle sensor (1CD-FTV)
Engine ECU Replacement (1CD-FTV)
Emission Control System (1ZZ-FE / 3ZZ-FE)
Emission Control System (1CD-FTV)
Replacing the heated oxygen sensor (1ZZ-FE / 3ZZ-FE)
Replacing the crankcase ventilation valve (1ZZ-FE / 3ZZ-FE)
Replacement of the solenoid valve No. 1 (1ZZ-FE / 3ZZ-FE)
Replacing the carbon adsorber (1ZZ-FE / 3ZZ-FE)
Checking the Exhaust Gas Recirculation System (1CD-FTV)
Replacing the EGR valve (1CD-FTV)
Checking the ignition system (1ZZ-FE / 3ZZ-FE)
Exhaust system
Intake and exhaust systems 1ZZ-FE and 3ZZ-FE — design description
CD-FTV intake and exhaust system — design description
Checking without removing from the vehicle
Replacing the intercooler assembly (1CD-FTV)
Checking the Vacuum Distribution Valve (VRV) Assembly
Boost Pressure Sensor Replacement (1CD-FTV)
Replacing the VRV Vacuum Distribution Valve Assembly (1CD-FTV)
Removal and installation the exhaust pipe assembly (1ZZ-FE / 3ZZ-FE)
Transmission
Clutch and drive shafts
General information about the clutch
Clutch engagement sensor assembly, on-vehicle testing (C251/E358)
Replacing the clutch engagement sensor
Clutch pedal adjustment (C251 / E358)
Removal and installation the clutch pedal
Replacing the clutch master cylinder assembly (C251 / E358)
Disassembling the clutch slave cylinder assembly (C251 / E358)
Replacing the Clutch Drive Assembly (C251A)
Replacing the clutch travel sensor (C251A)
Replacing the clutch drive hydraulic accumulator assembly (E358)
Disassembling, checking and assembling the clutch
Procedures for checking drive shafts on a vehicle
Disassembly and repair of the front wheel drive
Mechanical gearbox
General information about manual transmission
Manual transmission in block with final drive C251
Manual transmission in block with final drive E358
Multimodal manual transmission
Clutch drive — design description
Gear Shift Lever — Design Description
On-vehicle inspection procedures
Replacing the front differential seal
Replacing the gear shift lever assembly (C251 / E358)
Chassis, running gear
Car suspension
Chassis of cars — general information
Front suspension — design description
Rear suspension — design description
Checking the height of the tread pattern
Tire replacement
Adjusting the front wheel alignment angles
Removal, checking and installation the front suspension shock absorber
Replacing the lower left control arm of the front suspension No. 1
Rear Suspension Inspection Procedures
Removal, checking and installation the rear suspension shock absorber
Steering
Car steering mechanism — general information
Power steering — design description
Tilt and height adjustment mechanism for the steering column
On-vehicle inspection procedures
Disassembling the steering column
Disassembling the power steering pump assembly
Brake system
Car braking system — general information
ABS with Electronic Brakeforce Distribution (EBD)
Electronic Brakeforce Distribution (EBD)
Bleeding the brake circuit
Adjusting the brake pedal
Checking the brake booster assembly
Checking the Vacuum Pump Assembly (1CD-FTV)
Checking the brake actuator assembly (without VSC)
Checking the ABS and PBS actuator (with the VSC stability control system)
Adjusting the parking brake
Replacing the parking brake lever
Replacing the parking brake drive cable No. 1 in assembly
Replacing the front brake pads
Body and interior
Exterior (external elements)
Frontal impact energy absorbing structure
Side impact energy absorption structure
Anti-corrosion body protection
Means for reducing vibration and noise of the body
Front bumper replacement
Replacing the rear bumper
Replacing the rear window seal of the front left door
Removal and installation the windshield
Adjusting the hood
Front door adjustment
Adjusting the trunk door
Nominal tightening torques
Electrical equipment
Power devices
Starter — design description
Charging system — design description
Checking the starter motor without removing it from the vehicle
Checking the starter operation
Checking the generator without removing it from the car
Checking the preheating system (1CD-FTV)
Replacement of starter assembly (1ZZ-FE / 3ZZ-FE)
Replacement of starter assembly (1CD-FTV)
Replacement of the generator assembly (1ZZ-FE / 3ZZ-FE)
Replacing the generator assembly (1CD-FTV)
Disassembly, inspection and assembly of the generator
Electrical circuits
Start button, immobilizer, sound signal
Instrument cluster diagram
Automatic air conditioner diagram
Rear Windscreen Wiper and Washer Schematic
Electrically powered mirror diagram
Interior lighting scheme
Rear side light diagram
Тойота Corolla E80 (1983-1990)
General information
User manual
General view of controls and indicators
Two keys for your car
Door lock — opening and locking with a key
Locking the door from inside the car
Locking the door from the outside without a key
Child safety lock for rear door lock
Front Seat — Front Seat Relocation
Setting the seat back angle
Setting the angle of the seat surface
Installing the hip support
Headrests (with vertical adjustment)
Headrests (with vertical and horizontal adjustment)
Seat belts (three-point)
Seat belts (two-point)
Ignition switch with steering wheel lock (petrol engines)
Ignition switch with steering wheel lock (diesel engines)
Combined switch for high beam, low beam and direction indicators
Setting the steering wheel height
Hazard warning switch
Windscreen wiper and washer switch (intermittent version)
Option without intermittent operation mode
Rear Window Wiper and Washer Switch
Headlight cleaner
Warning and control indicators
Fuel gauge (vehicles without tachometer)
Fuel gauge (vehicles with tachometer)
Remote coolant thermometer
Trip meter and day meter
Tachometer on the dashboard
Fuel-efficient driving control device
Clock in the car interior
Instrument cluster dimmer
Rear window defroster switch
Rear fog light switch
Cigarette lighter and ashtray
Driver's seat heating
Control of the heating and ventilation device
Heating, ventilation and air conditioning control
Ventilation system control
Control of ventilation and air conditioning systems
Radio receiver control
Cassette player
Parking (hand) brake
Air damper pull button
Glove box
Adjustable external mirror from inside
Interior mirror with dimming (protective screen)
Ceiling lighting
Reading light (car with sunroof)
Luggage compartment lighting
Electric sliding sunroof
Folding rear seat
Trunk opening lever
Trunk lid (non-European models)
Trunk lid (European models)
Rear door opening lever
Rear door (non-European models)
Rear door (European models)
Trunk Cover
Fuel tank cap release lever
Fuel tank cap
Unlocking the hood
Protecting your car from corrosion
Car wash and waxing
Cleaning the car interior
Start of movement
Fuel used
Before starting the engine
Engine start (4A, 4A-C and 2A engines, European models)
Engine start (engine 2A, non-European models)
Engine start (engine 1C)
Driving with a manual transmission
Driving with an automatic transmission
Faults en route
If the engine does not start — a simple check
Starting the engine by towing
Starting the engine from an auxiliary battery
Purging the fuel system (diesel engine)
If the engine overheats (all engines except 1C)
If the engine overheats (engine 1C)
If the electric sunroof does not close
If a tire gets punctured
If the car needs to be towed
Maintenance
Special tool
Technical inspection
Technical support
Carrying out maintenance work
Engine and exhaust system
Engine oil change
Visual inspection of oil leaks
Checking the oil level
Checking the coolant level
Replacing the coolant
Visual inspection of the cooling system for leaks
Antifreeze check
Adjusting valve clearances in the valve timing mechanism
Checking the angle of the closed state of contacts
Checking the ignition timing
Replacing spark plugs. Checking electrical connections
Replacing the air filter element
Draining sediment from the fuel filter and replacing it
Checking and replacing the V-belt. Tensioning and replacing the toothed belt
Visual inspection of the exhaust system
Gearbox and wheel drive
Visual inspection for tightness
Manual transmission: checking the oil level
Manual transmission: oil change
Automatic transmission: checking the oil level
Automatic transmission: oil change
Differential: Checking the oil level
Differential: Oil change
Checking the drive shaft protective covers
Checking the clutch fluid level
Brakes, tires and wheels
Checking the brake fluid level
Checking the thickness of brake pads
Visual inspection of brake lines and hoses
Checking the parking brake
Replacing brake fluid
Checking the internal pressure in tires
Checking the tire profile
Checking the tire valve
Steering and front suspension
Checking the steering rod boots. Checking the drive shafts
Checking the steering wheel play
Checking the Power Steering Oil Level
Maintenance of electrical equipment
Checking the battery
Body and interior equipment
Power unit
Engine repair
General description of engines
Engine designation
Vehicle designation
Tightening forces of threaded connections
Engine technical data
Removal and installation the engine
Removal and installation the lower mudguard of the engine compartment
Removal and installation the timing belt — petrol 1.3 liters
Removal and installation the timing belt — petrol 1.3 and 1.6 liters
Toothed belt drive — 1.6 liter petrol
Cylinder head — petrol 1.3 liters
Removal and installation the cylinder head — petrol
Removal and installation the cylinder head — diesel
Removal and installation the camshaft — petrol and diesel
Removal and installation camshafts — petrol
Removal and installation valves
Checking the valve guides
Valve seat and valve repair
Lapping the valve seat
Checking and adjusting the valve timing clearances
Removal, installation and tensioning of the V-ribbed reinforced belt of the generator drive
Engine malfunctions
Lubrication system
General information about motor oil
All-season oil
Engine lubrication diagram
Checking oil pressure
Checking the oil pressure indicator sensor
Checking the oil pressure gauge (sensor)
Removal and installation the oil pan
Engine lubrication system malfunctions
Cooling system
Main elements of the cooling system
Cooling liquid
Removal, installation and checking the thermostat
Checking the fan switch temperature sensor
Removal and installation the radiator
Removal and installation the fan electric motor
Checking the cooling system for leaks
Checking, removing and installing the coolant temperature sensor
Removal and installation the coolant pump (petrol)
Removal and installation the coolant pump (diesel)
Changing the coolant
Cooling system malfunctions
Ignition system
General description of the ignition system
Safety precautions when working with the ignition system
Electronic ignition system (ESA)
Checking, removing and installing the ignition coil
Checking the ignition cable
Replacing breaker contacts
Checking and adjusting the angle of the closed state of contacts
Checking and adjusting the ignition timing
Removal and installation the ignition distributor
Spark plugs — general information
Spark plugs recommended for use in Corolla vehicles
Ignition system malfunctions
Supply system
Requirements for cleanliness when caring for the power supply system
Checking the fuel level sensor
Removal and installation the fuel tank and fuel level sensor
Removal and installation the fuel pump (injector)
Removal, installation and testing of the fuel pump (carburetor)
Removal and installation the air filter (carburetor)
Removal and installation the air filter (injector and diesel)
Fuel supply (carburetor)
Carburetor adjustment
Malfunctions in the fuel supply system
Equal pressure carburetor diagram
Checking and adjusting idle speed and CO concentration
Checking, removing and installing the cold start assist device
Removal and installation the carburetor
Carburetor malfunctions
Fuel supply (injector)
EFi fuel injection system
Safety precautions when working with the injection system
EFI Fuel Injection System Schematic
Fuel injection system components
Reading faults from computer memory
Fuel injection system fault codes
Idle speed check
Checking CO concentration
Checking the cold start valve
Checking the injection valve
Removal and installation the injection valve
Checking the fuel pump
Checking fuel pressure
Injection system faults
Diesel engine
The principle of operation of a diesel engine
Removal and installation the timing belt and adjusting the mechanism
Air preheating device
Checking glow plugs
Fuel supply
Checking and replacing the fuel shut-off magnetic valve
Adjusting the throttle cable
Checking and adjusting idle speed and maximum speed
Removal and installation injectors
Diesel fuel system malfunctions
Exhaust system
Exhaust gas system
Catalyst operation
Rules for handling vehicles equipped with a catalytic converter
Elements of the exhaust system
Removal and installation of the exhaust system
Removal and installation the oxygen sensor (lambda probe)
Transmission
Clutch
Clutch design and operation
Removal, installation and testing of the clutch
Removal and installation of the clutch actuator hydraulic cylinder
Bleeding the clutch release hydraulic system
Checking and adjusting the clutch pedal
Clutch faults
Manual gearbox
Description and structure of mechanical transmission
Removal and installation the gearbox
Gear shift drive
Checking and adjusting the gear shift lever play
Gearbox on all-wheel drive vehicles
Automatic gearbox
General description of automatic transmission
Towing cars with automatic transmission
Adjusting the throttle shaft sector cable
Adjusting the gear shift cable
Adjusting the starting switch
Chassis, running gear
Front suspension
Description and structure of the front suspension
Removal and installation the shock absorber strut
Disassembling the shock absorber. Removing and installing the shock absorber and coil spring
Checking and disposing of the shock absorber
Removal and installation the anti-roll bar
Removal and installation the transverse suspension arm. Replacing the silent blocks
Checking, removing and installing the ball joint
Removal and installation front wheel drive shafts
Checking and disassembling the front drive shafts. Replacing the protective covers
Wheel hub bearing
Checking the vehicle's ground clearance
Front suspension control parameters
Front wheel alignment
Rear suspension
Description and structure of the rear suspension
Removal and installation the rear shock absorber strut
Disassembling the rear shock absorber. Removing and installing the shock absorber and coil spring
Rear wheel hub and suspension bracket
Checking wheel hub bearings
Removal and installation shock absorber and coil spring Toyota Corolla Tercel 4WD
Rear suspension control parameters
Rear wheel adjustment
Steering
Steering device and description
Removal and installation the steering wheel
Removal and installation the steering rod joint
Removal and installation protective covers for steering rods
Adjustment of geometric parameters of the vehicle chassis
Brake system
General description of the braking system
Technical data of the brake system
Front wheel brakes — device
Removal and installation front brake pads
Checking the thickness of the brake disc
Removal and installation rear brake pads
Removal and installation the brake disc and brake caliper
Rear wheel drum brake — device
Removal and installation brake pads and brake drum of the rear wheel
Removal and installation the wheel brake cylinder
Wheel cylinder repair
Brake fluid — precautions
Bleeding the brake system
Replacement of brake system pipes and hoses
Vacuum brake booster
Removal and installation the brake light switch
Parking brake — device
Adjusting the handbrake
Brake system malfunctions
Wheels and tires
Tire sizes and tire pressures
Wheel disk markings
Tyre designation
Rules for tire care
Wheel balancing
Anti-skid chains (winter chains)
Tire wear
Tire Damage Diagnostics
Wheel replacement
Body and interior
Exterior (external elements)
General description of the car body
Corolla Car Body Design Options
Removal and installation the front bumper
Removal and installation the rear bumper
Removal and installation the middle wheel liner
Removal and installation front fenders
Removal, installation and adjustment of the hood
Tailgate — device
Removal, installation and adjustment of the tailgate
Removal and installation roof trim
Removal and installation side window trim panels
Removal and installation side molding
Removal, installation and adjustment of the door
Front door — device
Rear door — device
Removal and installation the rear view mirror
Restoration of body paintwork
Elimination of minor mechanical damage to the body
Elimination of body deformations and repair of corrosion damage
Preparation for paint application
Application of paint and varnish coating
Interior (internal elements)
Removal and installation door trim
Removal, installation and adjustment of window glass and window lifter
Removal and installation the door lock and door handle
Checking and adjusting the sliding sunroof
Removal and installation the console (since 5/87)
Removal and installation the front panel and its trim (since 5/87)
Removal and installation the front panel and its trim (up to 4/87)
Removal and installation the front seat
Removal and installation the rear seat
Interior heating
General description of the heating system
Fan and heater housing — device
Fan Resistor — Checking, Removing and Installing
Removal, installation and adjustment of heater control rods
Removal and installation ventilation nozzles
Heating system malfunctions
Electrical equipment
Equipment and devices
Installation of additional electrical equipment
Troubleshooting electrical equipment
Checking the relay
Checking the windshield wiper motor
Checking the direction indicators and hazard warning lights
Checking the brake light
Checking the rear window heating
Checking the automatic fuse (thermal relay)
Replacing fuses
Removal and installation the instrument panel assembly and replacing lamps
Removal, disassembly and installation of direction indicator switches, interior lighting and windshield wiper
Removal the radio/loudspeaker
Location of switches and relays
Power devices
Removal and installation the battery
Checking the battery
Battery charge
Storage of the battery
Self-discharge of the battery
Battery malfunctions
Generator — General Description
Safety precautions when working with a generator
Checking the generator voltage
Removal and installation the generator
Checking and replacing generator carbon brushes
Generator malfunctions
Removal and installation the starter
Checking and replacing the magnetic starter
Starter fault diagnostics
Lighting system
Lighting and light signaling system
List of lamps
Replacement of exterior light bulbs
Replacing interior lighting bulbs
Removal and installation headlights
Headlight adjustment
Removal and installation the rear light
Removal and installation the antenna
Glass cleaners and washers
Replacing windshield wipers
Removal, installation and adjusting windshield washer nozzles
Windscreen wiper drive — device
Removal and installation the windshield wiper electric motor
Windscreen wiper malfunctions
Тойота Corona T190 (1992-1997)
General information
User manual
Abbreviations and symbols
Vehicle identification
Control and measuring instruments
Additional door locking
Driving a car with automatic transmission
Features of the transmission of 4WD models
Anti-lock braking system (ABS)
Traction Control (TRC)
Tips for driving in different conditions
Towing a car
Starting the engine
Removal air and condensate from the fuel system (diesel engines)
Engine Stop (Turbocharged Models)
Engine malfunctions while driving
Wheel replacement
Checking tire pressure and condition
Tire replacement
Features of using aluminum wheels
Replacement of wheel disks
Brake lining wear indicators
Catalytic converter and exhaust system
Radio tape recorder — main points of operation
Radio with built-in CD player
Radio set (radio receiver and tape recorder)
Compact disc player (CD-changer)
Checking and replacing fuses
Maintenance
Maintenance intervals
Engine oil and filter
Checking and replacing coolant
Checking and cleaning the air filter
Checking the battery status
Checking high voltage wires
Checking spark plugs
Checking the alternator drive belt
Checking and adjusting the ignition timing angle
Checking and adjusting the injection advance angle (2C, 2C-T)
Checking the idle speed
Checking the variable geometry intake manifold system (Lean burn) (3S-GE and 4A-FE)
Checking CO/CH in idle mode (petrol engines)
Adjusting the idle speed when the air conditioner is turned on (2C, 2C-T)
Checking the end compression pressure
Checking the Timing Belt Components
Checking and replacing oil in manual transmission and transfer case (4WD)
Checking the oil level in the rear axle gearbox
Checking the level and condition of the working fluid in the automatic transmission
Replacing the working fluid in the automatic transmission
Replacing the automatic transmission fluid filter
Checking the level and replacing the working fluid in the differential (automatic transmission-A132L)
Checking the oil level in the transfer case (automatic transmission-A540N)
Transfer case oil change (A540N)
Checking the level of working fluid and hydraulic brake system
Checking the power steering fluid level
Jack mounting points
Power unit
Engines 3S-FE/GE and 4S-FE
Description of petrol engines 3S and 4S
Checking and adjusting the valve drive clearance
Timing Belt (3S-FE, 4S-FE)
Adjustment of valve timing (3S-GE)
Cylinder head (3S-FE, 4S-FE) — removal
Cylinder head (3S-FE, 4S-FE) — installation
Cylinder Head (3S-GE) — Removal
Cylinder Head (3S-GE) — Installation
Cylinder Block (3S-FE/GE, 4S-FE) — Disassembly and Assembly
Engines 4A-FE and 7A-FE
Description of petrol engines 4A-FE and 7A-FE
Checking and adjusting thermal clearances in valves (4A-FE and 7A-FE)
Timing Belt (4A-FE and 7A-FE)
Cylinder head (4A-FE and 7A-FE) — removal
Cylinder head (4A-FE and 7A-FE) — installation
Cylinder Block (4A-FE and 7A-FE) — Disassembly and Assembly
Engines 5E-FE
Description of petrol engines 5E-FE
Checking and adjusting the valve drive clearance
Timing Belt — Removal
Timing Belt — Installation
Cylinder head — removal
Cylinder head — installation
Cylinder block — disassembly and assembly
Diesel engines 2C and 2C-T
Description of diesel engines 2S, 2S-T
Checking and adjusting thermal clearances in valves
Timing Belt — Removal
Timing Belt — Installation
Cylinder head — removal
Cylinder head — installation
Cylinder block — disassembly and assembly
Engine overhaul
Disassembling the cylinder head
Checking, cleaning and repairing cylinder head parts
Cylinder head assembly
Disassembling the cylinder block
Checking the cylinder block
Disassembling the Piston-Connecting Rod Assembly
Checking the condition of the piston and connecting rod
Cylinder boring (2C, 2C-T, 3S-FE, 4S-FE, 4A-FE, 7A-FE)
Checking and repairing the crankshaft
Replacing crankshaft seals
Assembly of the Piston-Connecting Rod Unit
Cylinder block assembly
Cooling system
Description of the cooling system
Coolant pump
Thermostat — removal and installation
Radiator — Cleaning and Checking
Electric cooling fan — check
Checking sensors and relays
Checking the fan motor
Lubrication system
Description of the design of the engine lubrication system
Checking oil pressure
Removal the oil pump
Disassembling the oil pump
Checking the oil pump
Assembling the oil pump
Installing an oil pump
Oil cooler and pressure reducing valve (4A-FE, 7A-FE)
Oil cooler (2C, 3S-FE, 3S-GE, 4S-FE)
Fuel injection (petrol)
Description of the fuel injection system
Fuel injection system diagram
Location of injection system components on a vehicle
Precautions when servicing electrical equipment
Precautions when working with the air supply system
Precautions when using mobile radio communication in a vehicle
Precautions when working with the electronic control system
Precautions when working with the fuel system
Fuel injection diagnostic system
Diagnostic codes for the electronic control unit
Diagnosing faults using a road test
Electronic Fuel Injection Control Test Procedure
Fuel pump — check
Removal the fuel pump
Disassembly and assembly of the fuel pump
Installing a fuel pump
Fuel pressure regulator
Checking fuel injectors on the engine
Removal fuel injectors
Checking fuel injectors
Installing fuel injectors
Cold start injector thermal time relay (3S-GE)
Checking the throttle body on a car
Removal the throttle body
Checking the removed throttle body
Installing the throttle body
Valve of the idle speed control system
Additional air supply valve
Control system (petrol)
Fuel injection system main relay
Fuel pump relay switch
Coolant and Intake Air Temperature Sensor
Manifold Absolute Pressure Sensor
Variable Resistor — Testing
Checking the knock sensor
Pneumatic valve for increasing idle speed when air conditioning is turned on
Electro-pneumatic valve of the variable geometry intake manifold system
Oxygen sensor — check
Lean Air-Fuel Ratio Sensor (4A-FE Engine with Lean Burn System)
Electro-pneumatic valve of the exhaust gas recirculation system (3S-FE, 4S-FE, 5E-FE)
Air supply control valve (5E-FE)
Throttle Damper (5E-FE models with automatic transmission)
Fuel shut-off system in forced idle modes
Fuel Pressure Control System (3S-GE, 5E-FE)
Fuel system (diesel)
Replacing the fuel filter
Fuel heating system
Removal fuel injectors
Checking fuel injectors
Disassembly, cleaning and checking the condition of the injectors
Assembly and installation of fuel injectors
Removal the high pressure fuel pump (HPFP)
Checking the high pressure fuel pump (HPFP)
Adjusting the high pressure fuel pump (HPFP)
Disassembly and assembly of the high-pressure fuel pump (HPFP)
Installation of high pressure fuel pump (HPFP)
Turbo diesel
Turbocharging system — general description
Checking the turbocharger on a car
Removal the turbocharger
Checking the turbocharger
Checking the turbocharger actuator
Installing a turbocharger
Absolute pressure sensor — check
Boost Pressure Control Electro-Pneumatic Valve
Ignition system
General description of the ignition system
Precautions when working with the ignition system
Spark generation check
Removal and checking high-voltage wires
Checking the ignition system or combined ignition unit (contactless ignition)
Integrated ignition unit (contactless ignition system)
Ignition distributor (3S-GE and 4A-FE with Lean burn system)
Engine electrical equipment
Operating principle of the engine starting system
Disassembling a starter with a conventional gearbox
Disassembling a 0.8 kW starter with a planetary gearbox
Disassembling a 2.2 kW starter with a planetary gearbox
Replacing the traction relay terminals
Checking the starter components
Assembly of a starter with a conventional gearbox
Assembling a starter with a planetary gearbox
Checking the starter operation
Starter relay (3S-FE, 4A-FE, 4S-FE, 7A-FE and 2C-T)
Cold start relief with additional resistance (2C, 2C-T)
Checking the preheating system timer
Checking the glow plug relay (2C)
Checking the glow plug
Cold start relief system without additional resistance
Operating principle and precautions of the charging system
Electrical diagram of the charging system
Checking the charging system on a car
Description of the generator design
Disassembling the generator
Checking the generator elements
Generator assembly
Transmission
Clutch
Bleeding the clutch hydraulic drive
Checking and adjusting the clutch pedal travel
Removal the clutch release master cylinder
Disassembling the clutch release master cylinder
Checking the clutch master cylinder
Clutch Master Cylinder Assembly
Installing the Clutch Master Cylinder
Removal the clutch release slave cylinder
Disassembling the clutch release drive slave cylinder
Checking the clutch release slave cylinder
Clutch Release Drive Slave Cylinder Assembly
Installing the clutch release slave cylinder
Removal the clutch
Checking clutch components
Clutch installation
Mechanical gearbox
Removal the gearbox C50 and C52
Installation of gearbox C50 and C52
Removal the C58 gearbox
Gearbox C50, C52 and C58 — design description
Removal the S50, S54 and S55 gearbox
Installation of gearbox S50, S54 and S55
Gearbox S50, S54 and S55 — design description
Transmission of 4WD models
Checking the mechanical locking system of the interaxle differential
Checking the center differential lock indicator switch sensor
Checking the electromagnetic valves
Checking the vacuum drive
Transfer case — design description
Gear shift lever and control cables
Automatic gearbox
General information about automatic transmission (2WD)
Planetary gearbox (except A132L)
Planetary gearbox A132L
Hydraulic part of the control system (2WD)
Electrical part of the control system (A240E, A241E and A245E)
General information about automatic transmission (4WD)
Hydraulic part of the control system (4WD)
Electrical part of the control system (4WD)
Working fluid temperature alarm system
Checking and adjusting the throttle valve control cable
Checking and adjusting the automatic transmission control rod
Checking and adjusting the engine start inhibit switch
Checking the idle speed (N range)
Gearbox diagnostics — general information
Self-diagnosis system (A240E, A241E, A245E and A540N)
Checking the Overdrive Off Indicator
Reading automatic transmission fault codes
Troubleshooting automatic transmission
Checking gear shifting
Checking the automatic transmission and engine control unit
Checking the voltage at the «TT» terminal
Checking the electrical components of the control system (A240E, A241E, A245E and A540H)
Electrical components of automatic transmission A241L
Checking mechanical systems of automatic transmission
Automatic transmission hydraulic test
Test of the interaxle differential lock clutch (A540N)
Automatic transmission road test
Throttle valve control cable
Rotor of the speed sensor (A240E, A241E before 1996)
Speed controller (A241L, A132L)
Speed sensor #2 (A245E)
Drive shaft seals (front wheel drive)
Replacing the output shaft seal (rear wheel drive) (A540N)
Removal and installation the gearbox (2WD models, before 1996)
Removal and installation the gearbox (2WD models, since 1996)
Gearbox assembly (4WD models)
Checking the torque converter and torque converter drive plate
Transfer case (only for A540H)
Drive shafts and cardan
Removal the propeller shaft
Checking the cardan shaft
Disassembling the cardan shaft
Assembly of the cardan shaft
Installing the cardan shaft
Front Drive Shaft — Design Description
Removal the drive shaft
Disassembling the drive shaft
Front Drive Shaft Assembly
Installing the front drive shaft
Removal the rear drive shaft
Replacing the front rear drive shaft seal
Removal the rear differential
Chassis, running gear
Front suspension
Preliminary suspension checks
Adjusting the front wheel alignment angles
Front suspension — design description
Front Axle Hub — Design Description
Removal the steering knuckle with the hub
Disassembling the front axle hub
Front axle hub assembly
Installing the steering knuckle with the hub
Replacing the hub bolt
Front suspension strut — design description
Removal the front suspension strut
Assembly and installation of the front suspension strut
Lower control arm of the front suspension — description of the design
Removal the lower arm
Installing the lower control arm
Lower ball joint — design description
Removal the lower ball joint
Checking the lower ball joint
Installing the lower ball joint
Anti-roll bar — design description
Removal the anti-roll bar
Checking the anti-roll bar
Installing the anti-roll bar
Rear suspension
Adjusting the rear wheel alignment angles
Rear suspension — design description
Rear wheel hub — design description
Removal the rear hub
Disassembling the rear wheel hub
Assembling the rear wheel hub
Installing the rear wheel hub
Replacing the rear hub bolt
Rear Wheel Hub Fist — Design Description
Removal the rear wheel hub knuckle
Installing the rear wheel hub knuckle
Rear suspension strut — design description
Removal the rear suspension strut
Installing the rear suspension strut
Lower and trailing arms of suspension — description of design
Removal the lower and trailing arms of the suspension
Disassembly and assembly of the lower control arm No. 2
Installing lower and trailing arms
Transverse stability stabilizer
Rear Wheel Hub and Knuckle (4WD Models)
Rear suspension of 4WD models — design description
Steering
Checking the steering wheel play
Checking the power steering pump drive belt
Checking the working fluid level
Checking the idle speed increase system
Replacing the power steering fluid
Bleeding the power steering system
Checking the working fluid pressure
Steering column — design description
Basic operations for removing and installing the steering column
Disassembling the tilt steering column
Checking the tilt steering column
Assembling a tilt steering column
Disassembling the steering column
Checking the steering column
Steering column assembly
Power steering pump
Checking the power steering pump
Removal the steering gear
Steering mechanism — design description
Checking the steering gear
Brake system
Checking and adjusting the brake pedal
Checking the performance of the vacuum booster
Bleeding the brake system
Checking and adjusting the parking brake
Removal the master brake cylinder
Disassembling and checking the master brake cylinder
Assembling the master brake cylinder
Installing the master brake cylinder
Vacuum brake booster — design description
Removal the brake booster
Installing a vacuum brake booster
Camshaft driven vacuum pump
Generator Driven Vacuum Pump
Front brakes — design description
Replacing the front brake pads
Removal the front caliper
Disassembling the front caliper
Checking and repairing front brakes
Front Caliper Assembly
Installing the front caliper
Rear Drum Brakes — Design Description
Rear Drum Brakes — Removal
Rear Drum Brakes — Checking Parts
Rear Drum Brakes — Installation
Rear Disc Brakes — Design Description
Rear Disc Brakes — Pad Replacement
Rear Disc Brakes — Caliper Removal
Rear Disc Brakes — Caliper Disassembly
Checking and repairing rear disc brakes
Rear Disc Brakes — Caliper Assembly
Rear Disc Brakes — Caliper Installation
Parking brake for rear disc brakes
Disassembling the parking brake
Checking the parking brake
Installing the parking brake
Rear axle load-sensing brake force distribution valve
Anti-lock Braking System (ABS) — Components
Description of the ABS diagnostic system
Checking the anti-lock braking system (ABS)
Pressure modulator — removal, installation and testing
Control Relay (Pre-1996 Models)
Control relay (models from 1996)
Front wheel speed sensors
Rear wheel speed sensor
Checking the Anti-lock Brake System Circuit
Body and interior
Body and interior elements
Holders (pistons) — removal and installation
Front bumper — removal and installation
Adjusting the hood
Rear bumper — removal and installation
Windscreen wipers and washers
Instrument panel — removal and installation
Fuel tank and fuel lines
Body dimensions (CORONA, CALDINA)
Doors, windows and locks
Front doors — design description
Rear doors — design description
Front door adjustment
Rear door adjustment
Adjustment of glass doors CORONA, CALDINA
Disassembly and assembly of side doors
Tailgate adjustment (CALDINA)
Trunk (CORONA, EXIV, PREMIO) — design description
Adjusting the trunk lid (CORONA, EXIV, PREMIO)
Removal and installation the trunk torsion bar
Removal the windshield
Windshield installation
Tailgate glass and rear glass
Roof hatch — design description
Adjusting the hatch
Heating and air conditioning
Air conditioning system — general information
Installing and removing the pressure gauge block
Evacuation and charging of the air conditioning system
Checking the air conditioning system using a pressure gauge block
Checking the amount of refrigerant
Checking the air conditioning compressor drive belt
Checking the idle speed increase system
Cooling Lines — Checking and Replacing
Air Conditioning Compressor — Check
Expansion Valve — Checking on Vehicle
Heater Fan — Removal, Installation and Checking
Air intake flap servo drive
Air flow mixing flap servo drive
Air flow direction flap servo drive
Heater Fan Resistor
Ambient air temperature sensor
Interior temperature sensor
Sunlight sensor
Evaporator temperature sensor
Compressor Operation Sensor (3S-FE Models Only)
Pressure switch
Heater and Fan Relay
Air conditioning control unit
Electrical equipment
Equipment and devices
Electrical Equipment — Safety Precautions
Replacing fuses
Identification of connectors
SRS System — General Information and Precautions
SRS manufactured before 1996 — device
SRS before 1996 — steering wheel pad
SRS since 1996 — driver's airbag
SRS since 1996 — passenger airbag
Relays and fuses
Ignition switch
Combination switch — design description
Checking the combination switch
Checking door limit switches
Windscreen wipers and washers — check
Headlight Washer — Check
Instrument cluster
Checking the speedometer sensor
Checking the tachometer
Fuel level indicator
Coolant temperature indicator
Oil pressure warning light
Parking brake and low brake fluid level indicator
Checking the low engine oil level sensor
Open or ajar door warning system
Checking the seat belt sensor
Rear door and mirror heaters
Electric windows — check
Central locking — check
Electric Sunroof — Check
External mirror adjustment system
Seat Heaters — Check
Antenna Drive — Check
Lighting and signaling
Headlights and side lights
Checking the headlight relay
Checking the side light relay
Checking the headlight switch relay
Checking the fog light relay
Automatic lighting system
Checking the headlight range adjustment system (models before 1996)
Light Not Switched Off Warning System
Footrest lighting system
Fog lights
Direction indicators and hazard warning lights
Interior Lighting — Check
Reversing lights — check
Checking the brake light switch
Electrical circuits
Wire color designation
Scheme 1. Starting and ignition systems
Scheme 2. Fuel heating system (engine 2C)
Scheme 3. Engine management system 3S-GE
Scheme 4. Engine management system 3S-FE, automatic transmission
Scheme 5. Engine management system 3S-FE
Scheme 6. Engine management (4A-FE with lean combustion system)
Scheme 7. Engine control (4A-FE with automatic transmission, without lean mixture combustion system)
Scheme 8. Engine management (4A-FE with manual transmission, without lean combustion system)
Scheme 9. Systems for reducing toxicity of exhaust gases and glow plugs
Scheme 10. Electronic control system of automatic transmission
Scheme 13. Fog lights
Scheme 14. Headlight adjustment (headlight corrector)
Scheme 15. Rear fog lights
Scheme 17. Side lights (with liftback body)
Scheme 18. Side lights (with sedan body)
Scheme 20. Car lighting
Scheme 21. Interior lighting
Scheme 22. Headlight cleaner, light signal
Scheme 24. Direction indicators and hazard warning lights
Scheme 25. Anti-lock braking system
Scheme 26. Electric drive for mirror control
Scheme 27. Electric window lifter drive
Scheme 28. Central lock
Scheme 29. Windshield and rear window defrosters
Scheme 30. Electrical diagram of the radio
Scheme 31. Clock and cigarette lighter, automatic lighting shutdown system
Scheme 32. Windscreen and rear window washer and wiper
Scheme 33. Reversing lights, electric sunroof
Scheme 34. Seat heating, antenna drive
Scheme 35. Instrument cluster
Scheme 37. Radiator and condenser fans
Scheme 38. Air conditioning system (with push-button control)
Scheme 40. Air conditioning system (with lever control)
Scheme 41. Side lights (station wagon)
Scheme 42. Interior lighting (station wagon)
Scheme 43. Electric mirror control (station wagon)
Scheme 44. Central locking (station wagon)
Scheme 45. Air conditioning system (station wagon, except engine 2C)
Scheme 46. Air conditioning system (station wagon, engine 2C)
Тойота Carina T170 (1988-1992)
General information
Introduction to the manual
General information — introduction
Vehicle identification
General instructions for repair work
Workplace and tool
Lifting a car
Maintenance and care work
Size and adjustment tables — general information
Control body dimensions
Power unit
Gasoline engines
Removal and installation of a gasoline engine
Disassembling a gasoline engine
Engine assembly
Removal the cylinder head
Disassembling the cylinder head
Cylinder head inspection
Cylinder head assembly
Installing the cylinder head
Checking and adjusting valve clearances
Checking the compression in the cylinders
Pistons and connecting rods — removal and disassembly
Measuring cylinders
Checking pistons and connecting rods
Assembly of pistons and connecting rods
Installing pistons and pins
Cylinder block
Crankshaft and Flywheel — Checking Parts
Checking the axial play of the crankshaft
Installing the crankshaft
Oil seals — removal, installation
Flywheel — removal, inspection and installation
Timing drive and camshaft — 4A-F/FE engine
Timing Drive and Camshaft — 3S-FE Engine
Removal and installation the exhaust manifold
Removal and installation the muffler
Precautions when installing a catalytic converter
Tables of sizes and adjustments — engine — mechanics
Threaded Fastener Tightening Force Table — Petrol Engines
Diesel engines
Diesel Engines — Timing Belt Replacement
Cylinder head — removal and installation
Disassembling the cylinder head
Cylinder head overhaul
Cylinder head assembly
Installing the cylinder head
Checking and adjusting valve clearances
Checking cylinder compression
Pistons and connecting rods — removal and disassembly
Measuring cylinders
Assembly of pistons and connecting rods
Installing pistons and connecting rods
Crankshaft and flywheel
Engine cooling system
Removal and installation the water pump
Engine thermostat
Engine lubrication system
Removal, overhaul and installation of the oil pump
Checking the engine oil level
Diesel fuel injection device
Precautions when working with the injection device
Operating a vehicle on diesel fuel
Diesel engine fuel filter
High pressure fuel pump
Injectors — removal and installation
Glow plugs
Adjusting the idle speed
Adjusting maximum speed
Threaded Connection Tightening Force Table — Diesel Engine
Lubrication system
Engine lubrication system
Replacing the oil pan gasket
Oil Pump — 1.6L Engine (4A-F/FE)
Oil Pump — 2.0L Engine (3S-FE)
Oil filter
Checking the engine oil level
Size and Adjustment Tables — Engine Lubrication System
Cooling system
Engine cooling system
Draining and filling the cooling system
Radiator — removal
Water pump
Thermostat — Removal, Checking and Installation
Radiator fan
Size and Adjustment Tables — Cooling System
Fuel system (carburetor)
Carburetor — all engines
Carburetor adjustments
Fuel pump
Air filter
Positive crankcase ventilation
Tables of sizes and adjustments — fuel system — carburetor
Fuel system (injector)
Fuel injection device for 4A-FE and 3S-FE engines
Precautions when working with the fuel injection device
Adjusting idle speed and CO content
Dimensioning and Adjustment Tables — Fuel Injection Device
Ignition system
Ignition distributor
Servicing the ignition distributor
Removal and installation the ignition distributor
Adjusting the ignition timing
Spark plugs
Size and Adjustment Charts — Ignition System
Transmission
Clutch
Removal the clutch
Clutch overhaul
Clutch installation
Clutch adjustment
Clutch release bearing
Clutch master cylinder
Clutch slave cylinder
Bleeding air from the hydraulic system
Clutch malfunctions
Size and Adjustment Charts — Clutch
Threaded Connection Tightening Force Table — Coupling
Car gearbox
Removal and installation of a manual gearbox
Repair of manual transmission
Automatic transmission
Automatic transmission — removal and installation
Automatic Transmission — Checking Fluid Level
Size and adjustment tables — manual and automatic transmissions
Drive shafts
Drive shafts
Removal the drive shaft
Repair of drive shafts
Installing the drive shaft
Removal and installation the differential output shaft
Intermediate shaft
Size and Adjustment Tables — Drive Shafts
Chassis, running gear
Front suspension
Front suspension
Removal the shock absorber strut
Disassembling the shock absorber strut
Assembling the shock absorber strut
Installing a shock absorber strut
Front steering knuckles and hubs
Front Wheel Steering Knuckles and Hubs — Removal and Installation
Replacing a wheel bearing
Installing the wheel hub
Removal the wishbone
Wishbone repair
Installing the transverse arm
Transverse stability stabilizer
Adjusting the front wheel alignment angles
Adjusting the toe-in
Adjusting the steering angle of the steering wheels
Adjusting the longitudinal angle of the wheel pivot axis
Camber adjustment
Size and Adjustment Charts — Front Suspension
Threaded Connection Tightening Force Table — Front Axle and Front Wheel Suspension
Rear suspension
Rear suspension
Removal wheel hubs, brake drums or brake discs
Replacing wheel bearings
Installing the wheel hub
Rear shock absorbers and struts — sedan and coupe — removal
Disassembling the shock absorber strut
Assembling the shock absorber strut
Installing shock absorber struts
Rear wishbones — sedan and coupe
Anti-roll bar — sedan and coupe
Removal and installation longitudinal rods — sedan and coupe
Rear wheel alignment angles
Rear suspension — station wagon
Wheel bearings — universal
Steering — General Information
Size and adjustment tables — rear suspension — sedan and coupe (combi)
Size and Adjustment Tables — Rear Axle — Station Wagons
Table of tightening forces of threaded connections — rear wheel suspension — coupe and sedan
Threaded connection tightening force table — combi car
Steering
Removal and installation steering
Steering repair
Power steering — removal and installation
Checking the tension of the V-belt of the power steering pump
Filling the hydraulic system and bleeding air
Fluid replacement
Size and Adjustment Charts — Steering
Threaded Connection Tightening Force Table — Steering
Brake system
Brake system
Brake system adjustments
Front wheel brakes
Removal brake pads
Removal and installation the brake caliper
Brake caliper repair
Brake discs
Replacing rear brake pads
Wheel brake cylinder
Rear disc brakes
Master Brake Cylinder — Removal and Installation
Overhaul of the master brake cylinder
Bleeding air from the hydraulic system
Hydraulic brake booster
Size and Adjustment Charts — Brake System
Table of tightening forces of threaded connections — brakes
Electrical equipment
Power devices
Electrical equipment — description
Rechargeable battery
Checking the battery
Precautions when working with an alternator
Checking the alternator
Removal and installation the generator
Disassembling the generator
Checking the generator parts
Generator assembly
Starter — description
Removal and installation the starter
Disassembling the starter
Checking starter parts
Assembling the starter
Fuses — Checking and Replacing
Tables of sizes and adjustments — electrical equipment
Electrical circuits
Coloring of wires in electrical diagrams
Fuel injection device (engine 3S-FE)
Electrical supply, engine starting system, ignition system
Dashboard
Reversing lights
Battery charging circuit
Direction indicators
Electrical diagram of headlights
Rear light unit
Тойота Carina T190 (1992-1996)
General information
User manual
Control and measuring instruments and controls
Multifunctional display
Clock — setting the time
Navigation system
Ambient air temperature
Speed Limit Exceeding Buzzer
Alarm clock — setting the time
Diagnostic mode
Light signaling on the car
Door lock
Window lifter — control
Hood lock actuator lever
Trunk lock actuator lever
Filler neck hatch
Windscreen wiper switch
Washer switch
Mirror cleaning system switch
Windscreen wiper de-icer switch
Adjusting the position of the steering wheel
Mirror control
Adjusting the position of the seats
Heater and air conditioner control
Idle speed control
Radio tape recorder — main points of operation
Radio — General Information
Tape recorder — general information
CD player
Parking system
Anti-lock braking system (ABS)
Driving a car with automatic transmission
Features of the transmission of 4WD models
Tips for driving in different conditions
Towing a car
Starting the engine
Wheel replacement
Checking tire pressure and condition
Tire replacement
Features of using aluminum wheels
Replacement of wheel disks
Brake lining wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses and fuse links
Maintenance
Service intervals
Precautions when working with oils
Selecting motor oil
Checking the engine oil level
Changing engine oil and filter
Checking and replacing coolant
Checking and cleaning the air filter
Checking the battery status
Checking the drive belts of attachments
Checking the Timing Belt Components
Checking high-voltage wires of gasoline engines
Checking spark plugs of gasoline engines
Checking and adjusting the ignition timing of gasoline engines
Checking the idle speed of gasoline engines
Checking the end-of-stroke pressure of gasoline engines
Checking and adjusting the injection advance angle of a diesel engine
Adjusting idle speed and maximum speed of a diesel engine
Checking the end pressure of the compression stroke of a diesel engine
Checking and adjusting the idle speed when turning on the air conditioner/heater of a diesel engine
Electropneumokpapan (VSV) for adjusting the idle speed of a diesel engine
Checking the operation of the electric pneumatic valve of the exhaust gas recirculation (EGR) system of a diesel engine
Checking the diesel engine Exhaust Gas Recirculation (EGR) valve
Checking the electro-pneumatic valve of the exhaust gas recirculation system EVRV of a diesel engine
Checking and replacing oil in manual transmission and transfer case (4WD)
Checking the oil level in the rear axle gearbox
Checking the level and condition of the working fluid in the automatic transmission
Replacing the working fluid in the automatic transmission
Checking the oil level in the transfer case (A540N)
Transfer case oil change (A540N)
Power unit
Engines 4A-FE, 5A-FE, 7A-FE
Checking and adjusting thermal clearances in valves
Timing Belt Drive Device (A Series Engines)
Removal the timing belt
Installing the timing belt
Removal the cylinder head
Cylinder head structure (A series engines)
Installing the cylinder head
Preparing for disassembling the cylinder block
Final assembly of the cylinder block
Flywheel and torque converter drive plate (A-series engines)
Cylinder block structure (A series engines)
Engines 3S-FE, 4S-FE
Checking and adjusting thermal clearances in valves
Removal the timing belt
Installing the timing belt
Timing belt (3S-FE, 4S-FE) — device
Removal the cylinder head
Cylinder head (3S-FE, 4S-FE) — installation
Installing the cylinder head
Operations before disassembling the cylinder block
Final assembly of the cylinder block
Cylinder block structure
Flywheel and torque converter drive plate design (S series engines)
Diesel engines 2C
Checking and adjusting thermal clearances in valves
Timing belt — device
Removal the timing belt
Installing the timing belt
The structure of the cylinder head, timing belt and cylinder head cover (2C)
Removal the cylinder head
Cylinder head assembly (2C). Dismantling the cylinder head
Replacing camshaft seals
Installing the cylinder head
Preparing for disassembling the cylinder block
Final assembly of the cylinder block
Cylinder block device (2C)
Engine repair
Disassembling the cylinder head
Checking, cleaning and repairing cylinder head parts
Cylinder head structure (A series)
Cylinder head structure (S series)
Cylinder head assembly
Cylinder head structure (2C)
Disassembling the cylinder block
Checking the cylinder block
Disassembling the piston-connecting rod assembly
Checking the condition of the piston and connecting rod
Cylinder boring (2C, 3S-FE, 4S-FE, 4A-FE, 5A-FE, 7A-FE)
Checking and repairing the crankshaft
Replacing crankshaft seals
Assembling the piston-connecting rod unit
Cylinder block assembly
Cooling system
Coolant pump device (A-series engines)
Removal the coolant pump (A series)
Installing the Coolant Pump (A Series)
Coolant pump device (3S-FE, 4S-FE)
Coolant pump device (2C)
Coolant pump (3S-FE, 4S-FE) — removal and installation
Coolant pump (2C) — removal and installation
Checking the coolant pump
Thermostat — removal, installation, testing
Cleaning the radiator
Radiator check
Electric fan of the cooling system
Checking the electric fan
Main Engine Relay
Electric Fan Relay
Coolant Temperature Switch Sensor
Checking the fan motor (2C)
Lubrication system
Checking oil pressure
Oil pan and oil pump design (4A-FE, SAFE)
Oil Pump and Oil Pan (4A-FE, 5A-FE, 7A-FE) — Removal
Oil pan and oil pump assembly (7A-FE)
Oil Pump and Oil Pan (4A-FE, 5A-FE, 7A-FE) — Installation
Oil pan and oil pump structure (3S-FE, 4S-FE)
Oil Pump and Oil Pan (3S-FE, 4S-FE) — Removal
Oil pump and oil pan (3S-FE, 4S-FE) — installation
Oil pump and oil pan (2C) — removal
The structure of the oil pan and oil pump (2C)
Oil pump and oil pan (2C) — installation
Checking the oil pump
Oil pump — disassembly and assembly
Oil cooler device (2C, 2WD model)
Removal and installation the oil cooler (2WD models)
Oil cooler device (2C, 4WD model)
Removal the oil cooler (4WD model)
Checking the Oil Cooler (4WD Model)
Installing an Oil Cooler (4WD Model)
Fuel system
Replacing the fuel filter
Checking the fuel heating system components
Removal injectors
Checking the injectors
Disassembly, cleaning and checking the condition of the injectors
Assembly and installation of injectors
Removal and installation the fuel shut-off valve
Removal the high pressure fuel pump (HPFP)
Checking the fuel injection pump
Fuel injection pump device
Disassembly and assembly of fuel injection pump
Fuel injection pump adjustment
Installation of fuel injection pump
Control system (diesel)
Electronic control unit terminals (2C)
Diagnostic codes for the electronic control unit (2C)
Checking the coolant temperature sensor
Checking the pressure sensor
Control lever position sensor
Fuel injection system
Fuel injection system — general information
Fuel system
Air supply system
Electronic control system
Precautions when servicing electrical equipment
Precautions to take when using a mobile radio communication system in your vehicle
Precautions when working with the air supply system
Precautions when working with an electronic control system
Precautions when working with the fuel system
Diagnostic system — description
Engine malfunction indicator lamp («CHECK»)
Output of diagnostic codes
Diagnostic indication
Clear diagnostic code
Checking the diagnostic system circuit
Diagnostic codes for the electronic control unit (3S-FE, 4S-FE, 4A-FE, 5A-FE, 7A-FE)
Electronic control unit outputs
Checking injection system components using an oscilloscope
Some technical data of the electronic control system
Removal and installation the fuel pump
Fuel Pump — Checking on Engine
Disassembly and assembly of the fuel pump
Checking the fuel pump
Fuel pressure regulator
Removal and installation the fuel tank
Fuel filter
Injectors — checking on the engine
Removal and installation injectors
Checking the injectors
Installation of injectors
Removal and installation the throttle body
Disassembling the throttle body
Checking the throttle position sensor
Installing and adjusting the throttle position sensor
Throttle body structure
Valve of the idle speed control system
Fuel injection system main relay
Location of components of the electronic control system
Fuel pump relay switch
Coolant temperature sensor and intake air temperature sensor
Manifold Absolute Pressure Sensor
Checking the knock sensor
Idle speed boost system during power steering operation (A series)
Electro-pneumatic valve for exhaust gas recirculation (EGR) system (4A-FE with automatic transmission)
Fuel vapor recovery system solenoid valve
Oxygen sensor
Oxygen Sensor Fault Finding Algorithm
Engine electrical equipment
Precautions when working with the ignition system
Checking the ignition coil
Checking the ignition system distributor
Integrated ignition unit — device
Combined Ignition Unit — Removal
Integrated ignition unit — disassembly
Integrated Ignition Unit — Assembly
Integrated Ignition Unit — Installation
Ignition system distributor device
Ignition system distributor — disassembly and assembly
Ignition system distributor — removal and installation
Starter — General Information
Starter device
Disassembly and assembly of a starter with a conventional gearbox
Disassembly and assembly of the starter (with planetary gear)
Replacing the traction relay terminals
Checking the starter anchor
Checking the starter manifold
Checking the starter stator
Disassembly and assembly of the traction relay
Checking the brushes, brush holder and starter brush springs
Checking the overrunning clutch and starter gears
Checking the starter bearings
Checking the starter traction relay
Checking the carrier and bearings (starter with planetary gearbox)
Checking the starter operation
Start assist system (2C) — check on the vehicle
Glow plugs
Glow Plug Main Relay
Additional glow plug relay
Precautions when working with the charging system
Generator device
Charging system — on-car checks
Disassembling the generator
Checking the generator rotor
Checking the generator stator
Checking the generator brushes
Checking the generator rectifier block
Checking the generator bearings
Generator assembly
Transmission
Clutch
Bleeding the clutch hydraulic drive
Clutch pedal device
Checking and adjusting the clutch pedal travel
Removal the clutch release master cylinder
Disassembling the clutch release master cylinder
Checking the clutch master cylinder
Assembling the master cylinder
Clutch master cylinder device
Installing the master cylinder
Removal the clutch release slave cylinder
Disassembling the clutch release drive slave cylinder
Clutch Release Drive Slave Cylinder Assembly
Checking the clutch release slave cylinder
Installing the clutch release slave cylinder
Clutch assembly — removal
Clutch release drive slave cylinder device
Clutch device
Clutch assembly — check
Clutch assembly — installation
Replacing the propeller shaft seal
Mechanical gearbox
Manual transmission — general information
The device of the drive shaft seals
Replacing drive shaft seals
Gear shift lever device
Gearbox assembly
Gearbox device (C50)
Primary shaft device (C50)
Secondary shaft device (C50)
Gear Selector Shaft Design (C50)
Gearbox device (S50)
Primary shaft device (S50)
Secondary shaft device (S50)
Gear Selector Shaft Device (S50)
Differential device (S50)
4WD Models Transmission — General Information
Transfer case device
The device of the main gear drive pinion of the transfer case
Automatic gearbox
Automatic transmission — general information (2WD)
Planetary gearbox (2WD)
Hydraulic part of the control system (2WD)
Electrical part of the automatic transmission control system (A241E and A245E)
Automatic transmission — general information (A540H)
Planetary gearbox (A540N)
Hydraulic part of the control system (A540N)
Checking and adjusting the throttle valve control cable
Checking and adjusting the automatic transmission control rod
Checking and adjusting the engine start inhibit switch
Checking the idle speed (N range)
Gearbox diagnostics
Self-diagnosis system (A241E, A245E and A540H) — general information
Checking the Overdrive Off Indicator
Reading fault codes
Resetting fault codes
Checking gear shifting
Checking the voltage at the «TT» terminal of the automatic transmission and engine control unit
Electrical Component Locations
Checking the electrical components of the control system (A241E, A245E and A540H)
Electrical components (A241L)
Checking the selector lock
Checking the ignition key lock
Checking the selector release solenoid valve
Checking the ignition key lock solenoid valve
Selector locking system device
Checking the selector release switch
Checking the selector lock control unit
Checking mechanical transmission systems: test on a fully braked vehicle (stall test)
Checking the gear engagement time
Checking the pressure in the main line (hydraulic test)
Checking the pressure of the speed regulator (A241L)
Test of the interaxle differential lock clutch (A540N before 1994)
Test of the interaxle differential lock clutch (A540N since 1994)
Road test
Throttle Control Cable — Removal and Installation (A241L, A241E, A245E)
Throttle control cable — removal and installation (A540N)
Throttle valve control cable device
Filter replacement
Drive shaft seal assembly (A241L, A241E, A245E)
Replacing drive shaft seals
Cardan shaft seal device (A540N)
Selector device
Replacing the propeller shaft seal (A540N)
Gearbox assembly device
Checking the torque converter and torque converter drive plate
Transfer case (A540N) — general information
Transfer case device
Drive shafts
Propeller shaft device (4WD models)
Removal the propeller shaft (4WD models)
Checking the driveshaft (4WD models)
Disassembling the propeller shaft (4WD models)
Assembling the driveshaft (4WD models)
Installing the driveshaft (4WD models)
Front oil seal device
Gearbox device
Replacing the front oil seal
Removal and installation the gearbox
Removal the front drive shafts
Front drive shaft arrangement
Rear drive shaft arrangement
Removal the rear drive shafts
Disassembling drive shafts
Replacing the dust cover and retaining ring of the front drive shafts
Replacing the center bearing (front right drive shaft 4S-FE)
Assembly of drive shafts
Installing front drive shafts
Installing rear drive shafts
Chassis, running gear
Car suspension
Preliminary checks
Checking the front wheel alignment
Checking the front wheel steering angles
Checking the camber, longitudinal and transverse tilt of the front wheel steering axes
Front wheel alignment
Checking and adjusting rear wheel alignment
Checking the rear wheel alignment
Front suspension strut device
Front Suspension Strut — Removal
Front Suspension Strut — Installation
Front Lower Suspension Arm — Removal
The device of the lower arm of the front suspension
Lower Ball Joint — Removal
Checking the lower ball joint
Lower ball joint device
Lower Ball Joint — Installation
Transverse stability stabilizer device
Anti-roll bar — removal
Checking the anti-roll bar
Anti-roll bar — installation
Removal the steering knuckle with the front axle hub
Front axle hub device
Disassembling the front axle hub
Front axle hub assembly
Installing the steering knuckle with the front axle hub
Replacing the front axle hub bolt
Rear suspension strut device
Rear suspension strut — removal
Rear suspension strut — installation
The design of the lower and longitudinal suspension arms
Lower and trailing arms (2WD) — removal
Disassembling the lower control arm #2
Assembly of the lower control arm No. 2
Lower and trailing arms (2WD) — installation
Lower and trailing arms (4WD) — removal
Lower and trailing arms (4WD) — installation
Rear wheel hub device (2WD)
Rear suspension stabilizer bar device
Rear suspension anti-roll bar — removal and installation
Checking the rear stabilizer bar
Rear Wheel Hub (2WD) — Removal and Installation
Disassembling the rear wheel hub
Replacing the rear wheel hub bolt
Assembling the rear wheel hub
Rear Wheel Knuckle (2WD) — Removal and Installation
Rear wheel knuckle device (2WD)
Rear wheel hub and knuckle assembly (4WD)
Rear Wheel Hub and Knuckle (4WD) — Removal and Installation
Rear Wheel Hub and Knuckle (4WD) — Disassembly
Rear Wheel Hub and Knuckle (4WD) — Assembly
Replacing the hub bolt
Steering
Checking the steering wheel play
Checking the power steering pump drive belt
Checking the working fluid level
Checking the steering wheel effort
Checking the power steering fluid pressure
Bleeding the power steering system
Steering mechanism device
Steering gear — removal and installation
Replacing steering rods
Power steering pump device
Power steering pump (4A-FE, 5A-FE, 7A-FE) — removal and installation
Power steering pump (3S-FE, 4S-FE) — removal and installation
Power steering pump (2C) — removal and installation
Steering column device
Steering column — removal and installation
Brake system
Bleeding the brake system
Checking and adjusting the brake pedal
Checking and adjusting the parking brake
Rear Disc Brakes — Checking and Adjusting
Brake pedal — removal and installation
Checking the thickness of the brake pads
Master brake cylinder — device
Master Brake Cylinder — Removal and Installation
Adjusting the length of the vacuum booster rod
Checking the performance of the brake booster
Checking the brake booster check valve
Vacuum brake booster — device
Vacuum brake booster — removal and installation
Receiver device (2C)
Vacuum pump — device
Vacuum pump — removal, inspection, installation
Front brakes — device
Replacing brake pads
Removal the front brake caliper
Disassembling the front brake caliper
Checking and repairing front brakes
Front Brake Caliper Assembly
Installing the front brake caliper
Rear drum brakes — device
Rear Drum Brakes — Removal
Checking the rear drum brake components
Rear Drum Brakes — Installation
Adjusting the clearance of rear drum brakes
Rear disc brakes — device
Replacing rear disc brake pads
Removal the rear disc brake caliper
Disassembling the rear disc brake caliper
Checking and repairing rear disc brakes
Parking brake device for rear disc brakes
Installing the rear disc brake caliper
Rear Disc Brake Caliper Assembly
Disassembling the parking brake for rear disc brakes
Checking the Parking Brake for Rear Disc Brakes
Parking brake cables — device
Parking brake lever device
Installing the parking brake
Pressure regulator (P-valve) — checking liquid pressure
Description of the ABS diagnostic system
Anti-lock braking system (ABS) device
Checking the ABS system
Resetting ABS system fault codes
Diagnostics of ABS system speed and deceleration sensors
Pressure modulator device
Slowdown sensor device
ABS control unit device
ABS Pressure Modulator — Removal
Checking the ABS pressure modulator
Checking the parking brake sensor
Checking the brake light switch
Control relay — check
Front Wheel Speed Sensor Design
Front Wheel Speed Sensors — Removal, Checking and Installation
Rear wheel speed sensor design
Rear Wheel Speed Sensors — Removal and Checking
Checking the deceleration sensor (4WD)
Checking the ABS circuit
Body and interior
Exterior (external elements)
Holders (pistons) — removal and installation
Front bumper — removal and installation
Adjusting the hood
Rear bumper — removal and installation
Adjustment of front and rear side doors
Front door device
Disassembling the front side doors
Assembly of front side doors
Rear door device
Disassembling the rear side doors
Assembling the rear side doors
Removal the rear spoiler
Disassembling and assembling the rear spoiler
Installing a rear spoiler
Removal and installation the trunk lid
Adjusting the trunk lid
Removal and installation the torsion bar
Windshield device
Removal the windshield
Windshield installation
Removal the rear window
Rear window device
Installing the rear window
Hatch device
Adjusting the hatch
Interior (internal elements)
Removal and installation of interior trim
Instrument panel design
Removal and installation the instrument panel
Precautions for use and repair work with the airbag
Driver's airbag device
Removal the steering wheel cover
Checking the steering wheel pad
Checking the steering wheel
Installing the steering wheel cover
Air conditioning and heater
Safety precautions when working with refrigerant
Installing the pressure gauge block and discharging the system
Vacuuming the system
Charging the system
Location of components on the vehicle
Checking the tightness of the system
Refrigerant top-up
Removal the pressure gauge block
Checking the amount of refrigerant
Cooling Lines — On-Vehicle Testing
Replacement of pipeline elements
Tightening torques for threaded connections of the air conditioning system
Front block of the heating and air conditioning system
Removal the evaporator
Installing the evaporator
Removal and installation the air conditioning control panel
Air conditioner control panel device
Adjusting the air conditioner control cables (lever type control panel)
Compressor device
Removal the compressor
Checking the compressor electromagnetic clutch
Checking the compressor on the car
Checking the electromagnetic clutch relay
Fan of the heating and air conditioning system
Checking the fan operation
Checking the Air Conditioner Control Panel Switches
Checking servos
Magnetic valve
Fan resistor
Power transistor (push-button panel type)
Interior temperature sensor
Temperature sensor behind the evaporator
Checking the ambient air temperature sensor
Light sensor
Heater radiator coolant temperature sensor
Pressure switches
Coolant temperature switch
Electro-pneumatic valve
Heater device
Removal and installation the heater
Adjusting the heater water valve control cable
Checking the relay
Checking the control unit of the servo drive of the flow mixing flap
Checking the air conditioner amplifier
Electrical equipment
Equipment and devices
Precautions when working with electrical equipment of the body
Replacing fuses
Identification of connectors
Mounting block #1 (under the instrument panel)
Mounting block #2 (in the engine compartment)
Relay blocks
Checking the ignition switch
Checking the headlight relay
Checking the rear side light relay, fog light relay, turn signal relay
Checking the light sensor
Rear window wiper and washer device
Windshield wiper and washer device
Removal the Windshield Wiper Control Switch
Checking the Windshield Wiper Control Switch
Checking the operation of the windshield wiper
Checking the windshield wiper motor
Checking the rear window wiper switch
Checking the rear window wiper relay
Checking the windshield and rear window washer switches
Checking the rear window wiper motor
Checking the washer motor (windshield or rear window)
Instrument cluster — device
Checking the speedometer readings (analog panel)
Checking the speedometer sensor
Checking the speedometer sensor (inside the instrument cluster)
Checking the tachometer
Checking the coolant temperature sensor indicator
Checking the fuel gauge
Checking the coolant temperature sensor
Checking the fuel level sensor
Checking the low fuel level sensor
Checking the indicator and sensor for water in the fuel filter
Checking the seat belt sensor
Checking the oil pressure sensor
Checking the lamp malfunction indicator sensor
Checking the brake system indicator
Checking the parking brake sensor
Checking the Low Brake Fluid Level Sensor
Checking the vacuum sensor in the vacuum booster system (diesel)
Checking the limit switch
Checking the automatic transmission selector position indicator
Checking the indicator and buzzer when reversing
Checking the overdrive switch
Checking the automatic transmission mode selection switch
Checking the automatic transmission fluid overheating sensor (4WD)
Checking the center differential lock sensor (4WD)
Checking the heater relay and brush de-icer
Checking and repairing rear window defroster wires
Checking the watch
Checking the clock on the multifunction display
Checking the electronic control unit of the instrument cluster (models with a multifunction display)
Checking the compass
Checking the Low Engine Oil Level Sensor
Checking the low electrolyte level sensor
Checking the horn relay
Sound signal — device
Checking the horn switch
Checking the operation of the parking system
Troubleshooting the parking system
Checking the parking system switch
Checking the circuit of the electronic unit of the parking system
Checking the main power relay of electric windows
Checking the main window switch
Checking the window switches
Checking the Power Window Lock Switch (August 1994 Models)
Checking the window lift motors
Checking the door lock control relay of the window lift system
Checking the door lock control relay of the central locking system
Checking the central lock switch
Checking the central lock switch (in the door lock)
Checking the key presence sensor in the ignition switch
Checking the door limit switch
Checking the door lock electric drive
Remote lock — check
Remote lock receiver and transmitter
Electric sunroof drive — device
Checking the sunroof electric drive switch
Checking the operation of the electric motor
Checking the grounding of the electric motor
Checking the thermal fuse
Checking the limit switches of the electric hatch drive
Checking the sunroof electric drive control relay
Seat position adjustment system — device
Checking the seat adjustment switch
Checking the electric motors of the seat adjustment system
Checking the driver's seat heating system switch
Checking the operation of the driver's seat heating system indicator
Checking the driver's seat heating system backlight
Checking the seat heating system
Checking the switch for adjusting the position of the outside mirrors
Checking the switch for heating the outside mirrors
Checking the electric drive of the outside mirrors
Checking the mirror control relay
Checking the mirror cleaning system
Checking the relay of the key left in ignition switch warning system (SG, SG-i, SX)
Checking the relay of the warning system about the light not switched off (except SG, SG-i, SX)
Checking the relay of the reminder system about the lighting not being switched off
Headlights and lighting
Precautions when replacing lamps
Adjusting the headlight position
Headlight bulb replacement
Replacing the front side light and repeater bulb
Removal the front side light and headlight
Installation of front side lights and headlights
Replacing fog light and turn signal bulbs
Removal and installation fog lights and turn signals
Replacing the rear light bulbs
Removal and installation the rear light
Replacing license plate light bulbs
Removal and installation license plate light
Checking the high brake light (on the spoiler)
Breakers and switches
Combination switch device
Removal and installation the lighting control switch
Removal and installation the high/low beam switch
Removal and installation the turn signal switch
Automatic headlight and side light switching system
Checking the combination switch
Checking the fog light switch
Checking the turn signal relay
Checking the hazard warning switch
Checking the reverse light switch (manual transmission)
Checking the start inhibit switch and the automatic transmission selector position sensor
Checking limit switches
Checking the glove compartment light limit switch
Checking the brake light switch
Electrical circuits
Symbols used in electrical equipment diagrams
Electrical diagram of the power supply system
Electrical diagram of the charging and starting system
Idle Speed Enhancement System
Electrical diagram of the ignition system
Electrical diagram of the toxicity reduction system
Engine Management System Wiring Diagram (5A-FE)
Wiring diagram of cigarette lighter and clock
Engine Management System Wiring Diagram (4A-FE)
Automatic transmission selector lock circuit diagram
Engine Management System Wiring Diagram (4S-FE)
Overdrive Wiring Diagram (Diesel)
Engine Management System Wiring Diagram (3S-FE)
Horn Wiring Diagram
Indicators and electronic control system of automatic transmission (5A-FE)
Seatbelt warning system for unfastened seat belts
Indicators and electronic control system of automatic transmission (4A-FE)
Electrical diagram of the rear window heater and wipers
Indicators and electronic control system of automatic transmission (4S-FE)
Electrical diagram of the mirror cleaning system
Indicators, electronic control system of automatic transmission and interaxle differential lock (3S-FE)
Anti-lock braking system wiring diagram
Electrical diagram of the electric mirror drive
Driver's seat heater wiring diagram
Electrical diagram of the electric window lifter drive
Electrical diagram of the electric drive for adjusting the position of the seats
Electric sunroof drive wiring diagram
Front Wiper and Washer Wiring Diagram
Central locking wiring diagram
Parking system wiring diagram
Rear Window Wiper Relay Wiring Diagram
Lights left on and key left in ignition reminder (except SG)
Key left in ignition reminder system
Electrical diagram of the radio (2, 4, 6 speakers)
Electrical diagram of the radio (with CD, with DSP)
Wiring diagram of backlight lamps
Fog lights wiring diagram
Multifunctional display wiring diagram
Headlights Wiring Diagram
Instrument cluster wiring diagram (diesel)
Wiring diagram of direction indicators and hazard warning lights
Instrument cluster wiring diagram (petrol engine)
Electrical diagram of the lighting when turning
Engine management system (4A-FE, 7A-FE)
Wiring diagram of parking lights
Engine Management System Wiring Diagram (4S-FE 4WD)
Engine Management System (3S-FE 4WD)
Electrical diagram of the front window lifter drive
Electronic control system of automatic transmission and indicators (4A-FE, 7A-FE)
Electronic control system of automatic transmission, 4WD and indicators (4A-FE, 7A-FE)
Wiring diagram of the central lock and fuel heater
Interior lighting wiring diagram
Brake light wiring diagram
Radiator and air conditioner fan wiring diagram (lever type)
Reverse light wiring diagram
Radiator fan for cooling system and air conditioner (push-button type)
Тойота Cruiser 70 (1985-1996, diesel)
General information
User manual
Control and measuring instruments and controls
Electric sunroof
Additional door locking
Transmission Features
Tips for driving in different conditions
Towing hook
Towing a car
Starting the engine
Engine Stop (Turbocharged Models)
Maintenance
Service intervals
Precautions when working with oils
Checking the engine oil level
Maintenance interval chart
Selecting motor oil
Engine oil change
Replacing the oil filter
Checking and replacing the air filter
Checking the engine coolant level
Engine Coolant Replacement
Checking the oil level in a manual transmission
Checking the oil level in the transfer case
Checking the oil level in the axle gearbox housings
Lubrication of steering knuckles
Lubrication of cardan shafts
Checking the power steering fluid level
Brake lining wear indicators
Checking the level of working fluid of the brake system and clutch
Checking tire pressure and condition
Tire replacement
Replacement of wheel disks
Checking the battery status
Checking and replacing fuses
Checking fuse links
Vehicle identification
Wheel replacement
Power unit
Engine adjustment
Preliminary checks
Checking the air filter condition
Checking the tension of the alternator drive belt
Adjusting the clearances in the valve timing mechanism
Checking and adjusting the injection advance angle (2L-T models with a height compensator)
Checking and adjusting the injection advance angle (except 2L-T models with a height compensator)
Adjusting idle speed and maximum speed
Adjusting the idle speed with the air conditioner on
Altitude Compensation System (2L-T if equipped)
Checking the elements of the altitude compensation system
Checking the end of compression stroke pressure
Engine repair
Removal the timing belt
Checking the timing belt
Installing the timing belt (L series engines)
Installing the timing belt (engine 1KZ-T)
Gear mechanism of the timing drive and fuel injection pump (engine 1KZ-T)
Checking the timing gear and fuel injection pump drive parts (engine 1KZ-T)
Assembly of the idler gear (engine 1KZ-T)
Installation of gear mechanism (engine 1KZ-T)
Cylinder head
Cylinder Head Removal — L Series Engines
Removal the cylinder head — KZ series engines
Disassembling the cylinder head
Condition monitoring, cleaning and repair of cylinder head components
Replacing the camshaft seal
Cylinder head assembly
Installing the cylinder head
Engine reassembly
Preparing for disassembling the cylinder block
Disassembling the cylinder block
Checking the cylinder block
Disassembling the piston and connecting rod
Assessment of the technical condition of connecting rods, pistons and piston rings
Checking balance shafts (KZ series only)
Cylinder boring
Crankshaft condition monitoring and repair
Replacing crankshaft seals
Pistons and connecting rods — assembly
Cylinder block assembly
Final assembly of the engine
Fuel system
Checking and replacing fuel system components
Fuel heating system
Car injectors
Removal the fuel injection pump
Disassembling the fuel injection pump
Fuel injection pump adjustment
Installation of fuel injection pump
Checking the power management system (engine 1KZ-T)
Control system
General description of the electronic control system of Toyota diesel engines
Precautions when working with the control system
System self-diagnosis
Regulation of the amount of fuel supplied
Injection advance angle adjustment
Electronic control of air supply to the intake manifold during warm-up and idle mode
Electronic exhaust gas recirculation control
Engine adjustments
Cold Start Assist System
Throttle position sensor and housing
Sensors, switches, relays
Turbocharging system
Description of the turbocharging system
Car turbocharger
Boost pressure sensor (1KZ-T)
Cooling and lubrication system
Description of the lubrication system
Checking oil pressure
Oil and oil filter change
Oil pump
Oil pump condition monitoring
Assembling the oil pump
Installing an oil pump
Oil cooler and bypass valves
Removal the oil cooler and bypass valve (KZ series)
Checking the condition of the oil radiator and bypass valves
Installing an oil cooler and bypass valves
Oil injectors and check valves
Description of the cooling system
Checking and replacing engine coolant
Water pump
Thermostat — Removal, Checking and Installation
Radiator of the cooling system
Generator (without electronic regulator)
Charge and start system
Charging system
Generator (with electronic regulator)
Voltage regulator relay
Series Resistance Starting Assist (2L-T)
Disassembling the starter
Checking the car stator
Assembling the starter
Starter relay
Transmission
Clutch
Clutch checks and adjustments
Bleeding the hydraulic drive
Clutch master cylinder
Clutch booster
Clutch Damper
Clutch slave cylinder
Clutch — removal, inspection and installation
Mechanical gearbox
Manual transmission
Precautionary measures
Removal the gearbox
Gearbox installation
Disassembling the G52 gearbox
Primary shaft of the G52 gearbox
Secondary shaft of the G52 gearbox
Intermediate shaft and reverse intermediate gear
Transfer case adapter (G52 gearbox)
Primary shaft bearing holder for G52 gearbox
Assembly of the G52 gearbox
Disassembly and assembly of gearboxes R150F and R151F
Automatic gearbox
General information — AKP
Preliminary checks
Gearbox diagnostics
Transfer case
Replacing the front and rear output shaft seals
Disassembling the transfer case
Rear Output Shaft Assembly
Intermediate gear assembly
Rear Output Shaft Bearing Holders
Front crankcase cover
Pneumatic drive — disassembly, assembly
Transfer case housing
Transfer case assembly
Cardan shaft
Chassis, running gear
Car suspension
Suspension and axles — checks and adjustments
Manually Locked Freewheel Clutch
Freewheel clutches with automatic locking
Front wheel hub
Steering knuckle and axle shaft
Front axle gearbox
Front suspension
Rear axle shaft
Rear axle gearbox
Limited slip differential (self-locking)
Rear suspension
Automatic locking system of freewheel clutches
Rear differential lock system
Rear differential lock drive
Brake system
Precautionary measures
Checking and adjusting
Master brake cylinder
Vacuum brake booster
Vacuum pump
Front disc brakes
Rear drum brakes
Rear disc brakes
Parking brake (rear disc brakes)
Brake force redistribution valve
Steering
General information — steering
Check on the car
Steering column
Power steering pump
Steering gear
Steering drive
Body and interior
Body elements
Adjusting the hood
Front door
Back door
Tailgate
Windshield
Hatch — adjustment, check
Dashboard
Frame dimensions
Rear side window
Heating and air conditioning
Security measures
Cooling system
Compressor — checking on the car, removal, checking operation
Capacitor — checking on the car, removal, installation
Receiver — checking on the car, removal, installation
Front cooling unit
Rear cooling unit
Temperature controller resistor
Expansion valves
Air Conditioner Control Panel
Pressure switch
Blower switches
Supercharger motors
Supercharger resistors
Heater relay
Coolant Temperature Switch Sensor
Vacuum valve
Air conditioner booster
Electrical equipment
Equipment and devices
General information about electrical equipment
Location of relays and fuses
Ignition switch
Lighting system
Windscreen washers and wipers
Instrument cluster
Checking the speedometer
Checking the tachometer
Voltmeter check
Checking the fuel level indication system
Checking the low fuel level indicator system
Checking the Water in Fuel Filter Warning System
Checking the coolant temperature indication system
Checking the oil pressure indication system
Checking the low oil pressure indicator system
Checking the low oil level indicator system
Checking the parking brake engagement indicator system
Checking the brake system status indicator system
Testing the lamp test relay (modifications)
Checking the open or loose door indicator system
Checking the timing belt replacement indication system
Checking the seat belt reminder system
Checking the turbocharging system status indicator system
Checking the air filter replacement indicator system
Checking the instrument cluster illumination rheostat
Checking the thermometer
Rear door glass heater
Electric windows
Central lock
Luke — checking switches, checking electric drive
Mirror adjustment system
Electrical circuits
Explanations for electrical equipment diagrams
Scheme 1: Starting system, horn, rear view mirror adjustment drive and fuel heater
Diagram 2: exhaust gas toxicity reduction system (modifications 2L-T)
Scheme 3: Pre-heating system (2L-T, 3L) and charging system
Diagram 4: Air conditioning and dashboard indicators
Diagram 5: Front and rear windscreen wipers and washers, headlight wipers and reversing lights
Diagram 6: Rear fog lights, brake lights and interior lighting system
Diagram 7: Front fog lights, headlights, side lights and lighting system (except for European models)
Diagram 8: Headlights, sidelights and lighting system (European models)
Diagram 9: Direction indicators and hazard warning lights
Diagram 10: All-wheel drive control system (automatic locking system of freewheel clutches)
Scheme 11: Electric window lifter drive
Diagram 12: Additional instrument cluster and rear door glass heater
Diagram 13: Headlamp adjustment drive and residual light system
Scheme 14: Anti-theft system
Engine compartment electrical connectors
Front Cabin Connectors
Тойота Cruiser 60/80 (1980-1997, petrol)
General information
User manual
Introduction to the Operation and Repair Manual
General view of the control panel
Controls and instrumentation
Car keys
Immobilizer system (engine start code recognition)
Opening and closing doors
Electrical equipment of doors
Headlights and direction indicators
Glass cleaners and washers
Hood and tailgate
Fuel level indicator
Coolant temperature gauge
Voltmeter (battery voltage)
Tachometer (engine speed)
Total distance traveled counter
Signs and warning signals
Differential lock
Vehicle Identification Numbers
Buying an old car or a mysterious set of numbers and letters
Re-punched numbers — be careful
Arrangement of elements in the engine compartment
Maintenance
Maintenance — Introduction
Additional maintenance
Technical specifications of service
Location of units in the engine compartment
Maintenance periods
Checking Fluid Levels — General Information
Engine oil level — checking
Cooling liquid-check
Windshield Washer Fluid — Check
Battery electrolyte — check
Brake and Clutch Hydraulic Fluid — Check
Checking the condition of the tires and tire pressure
Automatic transmission fluid level
Hydraulic steering system fluid level
Changing engine oil and oil filter
Checking the condition and care of the battery
Checking the cooling system
Checking and replacing hoses in the engine compartment
Checking and replacing windshield wiper blades
Wheel rotation
Checking the suspension and steering
Checking the exhaust system
Checking the oil level in a manual transmission
Checking the oil level in the transfer case
Checking the oil level in the axle gearboxes
Checking the condition of seat belts
Air filter thermostat (carburetor engines)
Checking and lubricating the exhaust valve
Gasoline vapor recovery system
Checking the recirculation system
Carburetor air damper
Crankcase ventilation valve
Checking and replacing the air filter
Replacing spark plugs
Checking and adjusting valve clearances
Idle speed (carburetor engines)
Auxiliary drive belts
Checking the fuel system
Checking disc and drum brakes
Checking the vacuum booster
Handbrake — checking and adjustment
Checking and adjusting the clutch (brake) pedals
Replacing the fuel filter
High voltage wires, distributor rotor and covers
Checking and setting the ignition timing
Maintenance of the cooling system
Front wheel hubs and bearings
Automatic transmission fluid and filter replacement
Changing oil in manual transmission
Changing the oil in the transfer case
Changing the oil in the rear (front) gearbox
Valve clearances on the 1FZ-FE engine
Power unit
Petrol engines 2F and 3F-E
Technical characteristics of 2F and 3F-E engines
Types of repairs without engine dismantling
Setting the piston of the 1st cylinder to TDC
Cylinder Head Cover — Removal and Installation
Timing mechanism side cover
Rocker arms and pushrods — removal, inspection and installation
Valve springs, plates, valve stem seals
Intake and exhaust manifolds — removal and installation
Cylinder head — removal and installation
Pushers — removal, inspection and installation
Crankshaft pulley — removal and installation
Front Crankshaft Oil Seal — Replacement
Front cover — removal and installation
Camshaft and drive gears — removal and installation
Camshaft and bearings — check
Oil pan — removal and installation
Oil pump — removal and installation
Flywheel (torque converter drive disk)
Rear Crankshaft Oil Seal — Replacement
Suspension and Engine Parts — Checking and Replacing
Petrol engines 1FZ-FE
Technical characteristics of 1FZ-FE engines
Types of repairs without engine dismantling
Cylinder Head Cover — Removal and Installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Camshafts and tappets — removal, inspection and installation
Cylinder head — removal and installation
Camshaft Chain Cover — Removal, Inspection and Installation
Front Crankshaft Oil Seal — Replacement
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel (torque converter drive disk)
Rear Crankshaft Oil Seal — Replacement
Suspension and Engine Parts — Checking and Replacing
Starter motor — removal, inspection and installation
Engine overhaul
Engine dismantling and overhaul — general information
Engine specifications
Engine diagnostics using a vacuum gauge
Checking the compression in the cylinders
Dismantling the power unit
Removal and installation the engine
Alternatives to major repairs
Engine disassembly procedure
Cylinder head — disassembly, inspection and assembly
Valve repair — general information
Connecting rod and piston group — disassembly
Crankshaft — removal and inspection
Cleaning and checking the cylinder block
Cylinder honing
Connecting rods and pistons — check
Main and connecting rod bearings
Engine assembly procedure
Installing piston rings
Crankshaft — installation and inspection
Rear oil seal — installation
Connecting rods and pistons — installation and assembly
Starting the engine after repair and running-in
Engine electrical equipment
Engine electrical equipment — general information
Technical characteristics of the engine electrical equipment
Battery — Removal and Installation
Power Cables — Checking and Replacing
Ignition system — design description
Checking the ignition system
Ignition Coil — Checking and Replacing
Ignition distributor — removal and installation
Electronic Ignition Unit — Replacement
Inductive sensor — checking and replacement
Battery Charging System — Design Description
Checking the battery charging system
Generator — removal and installation
Generator Parts — Disassembly, Inspection and Assembly
Engine starting system — design description
Starter solenoid relay (cars produced in 1980-87)
Cooling and heating
Cooling and heating systems — design description
Technical characteristics of the cooling and heating system
Antifreeze — General Information
Thermostat — Checking and Replacing
Fan impeller and fluid coupling — removal and inspection
Radiator and expansion tank — removal and installation
Oil cooler — removal and installation
Coolant pump — removal, inspection and installation
Liquid Temperature Sensor — Checking and Replacing
Heater Fan Motor and Circuit
Heater radiator — removal and installation
Heating and air conditioning control panel
Adjusting the control cables
Checking the heater/air conditioner controls
Air conditioning and heating systems
Air Conditioner Moisture Separator — Removal and Installation
Air Conditioning Compressor — Removal and Installation
Air Conditioner Condenser — Removal and Installation
Evaporator and expansion valve
Fuel system (carburetor)
Fuel Pump and Fuel Pressure — Checking
Checking the condition of hoses and tubes
Fuel tank — removal and installation
Fuel pump — removal and installation
Fuel level sensor — checking and replacement
Air filter — removal and installation
Throttle Cable — Removal and Installation
Checking and disassembling the carburetor
Carburetor adjustment
Removal and installation the carburetor
Exhaust system maintenance
Fuel system (injector)
Fuel Injected Engines — General Information
Technical characteristics of the fuel injection system
Decompression of the fuel system
Fuel Pump and Fuel Pressure — Checking
Checking the fuel pressure regulator
Main injection relay and fuel pump relay
Fuel lines and joints — checking and replacing
Fuel pump — removal and installation
Fuel level sensor — checking and replacement
Air filter — removal and installation
Throttle Cable — Removal and Installation
Electronic Fuel Injection System (EFI system)
Checking the electronic fuel injection system
Throttle Body — Checking and Replacing
Throttle Angle Sensor — Check
Fuel Pressure Regulator — Checking and Replacing
Idle Speed Control Valve — Checking and Replacing
Fuel distributor and injectors — removal, inspection and installation
Surge chamber — removal and installation
Toxicity reduction system
General information about the toxicity reduction system
Technical characteristics of the toxicity reduction system
Ignition control system
AIR — forced combustion system for hydrocarbons
Thermostat system (HAI system)
Air damper locking system
Fuel cut-off system during engine braking
Idle speed compensation system for engine overheating
Air damper opening system
Electronic fuel injection system
Fuel injection processor unit — removal and installation
Useful tips for operating a catalyst
Transmission
Car gearbox
Technical characteristics of mechanical transmission
Removal and installation of a manual transmission
Automatic transmission specifications
Automatic transmission diagnostics
Automatic transmission self-diagnosis
Automatic transmission selector rod — checking and adjustment
Automatic transmission selector locking system — check
Automatic transmission throttle cable — checking and adjustment
Automatic transmission lock switch — check
Automatic transmission mounts — replacement
Removal and installation of automatic transmission
Clutch
Clutch and drive shaft specifications
Clutch — design description
Clutch parts — removal, inspection and installation
Release bearing — replacement
Guide Bearing — Checking and Replacing
Clutch Master Cylinder — Repair
Clutch slave cylinder — removal and installation
Clutch hydraulic drive — air removal
Clutch pedal — removal and installation
Transfer case
Transfer case specifications
Front and rear flange seals — replacement
Pneumatic line diaphragm (early models)
Transfer case drive motor (late models)
Removal and installation the transfer case
Drive shafts and axles
Cardan shaft, gearbox and axles — general information
Checking cardan shafts and joints
Removal and installation the propeller shaft
Cardan joints — replacement
Locking hub — removal and installation
Front axle shaft and seal — removal and installation
Rear (front) axle — removal and installation
Gearbox seal — replacement
Half shaft, bearing and seal (semi-unloading half shafts)
Half shaft and seal (fully unloaded half shafts)
Rear wheel hub (fully unloaded axle shafts)
Chassis, running gear
Brake system
General information about the braking system
Technical characteristics of the brake system
ABS system units
Diagnostics and repair of ABS system
Replacing disc brake pads (front or rear)
Brake Caliper — Removal, Disassembly and Installation
Brake disc — inspection, removal and installation
Replacing drum brake shoes
Wheel brake cylinder — removal and disassembly
Brake Master Cylinder — Removal, Disassembly and Installation
Hydraulic Hoses and Tubes — Replacement
Bleeding the brake hydraulic system
Vacuum brake booster — removal, inspection and installation
Rear disc brake handbrake pads
Adjusting the handbrake
Handbrake cable — replacement
Brake light switch — removal and installation
Rear brake pressure regulator (metering and bypass valve)
Car suspension
Suspension and steering — design description
Suspension specifications
Front Stabilizer Bar and Bushings — Removal and Installation
Front and rear shock absorbers — removal and installation
Springs and bushings — removal, inspection and installation
Suspension springs (car FJ80) — removal and installation
Crossbar (FJ80) — Removal and Installation
Suspension arms (FJ80) — removal and installation
Wheels and tires — general information
Front wheel alignment angles
Steering
Steering knuckle — removal and installation
Steering wheel — removal and installation
Steering rods — removal, inspection and installation
Gearbox — removal and installation
Power steering pump — removal and installation
Bleeding the Power Steering
Body and interior
Exterior and interior
Body maintenance and repair
Vinyl Finishing — Care
Upholstery and carpets — care
Repair of minor body damage
Repair of significant body damage
Hood — removal, installation and adjustment
Hood Latch and Drive Cable — Removal and Installation
Front grille — removal and installation
Front wing — removal and installation
Side mirrors — removal and installation
Steering Column Cover — Removal and Installation
Front trim panels
Middle floor section — removal and installation
Front trim panel of the passenger compartment
Front and rear seats — removal and installation
Bumpers — removal and installation
Doors, locks and windows
Hinges and locks — care
Windscreen and fixed glass
Inner door panel — removal and installation
Door lock, lock switch and handles
Door glass — removal and installation
Window lifter — removal and installation
Door — removal, installation and adjustment
Rear compartment door — removal, installation and adjustment
Rear cover (upper door of the rear compartment)
Electrical equipment
Equipment and devices
Troubleshooting the Electrical System
Fuses — location and replacement
Fusible Links and Circuit Breakers — Replacement
Relay — location and testing
Direction indicator/hazard warning flasher
Steering column switch combination
Ignition switch and lock drum
Fuel level, oil pressure and temperature gauges
Instrument cluster — removal and installation
Windscreen wiper motor — checking and replacing
Receiver and speakers — removal and installation
Antenna — removal and installation
Rear Window Defogger — Checking and Repairing
Headlights — Removal, Installation and Adjustment
Halogen headlight housing — removal and installation
Sound signal — check and replacement
Replacement of lamps in lighting fixtures
Electrically adjustable side mirrors — check
Cruise control system — check
Electric window lifter — check
Electric door lock drive — check
Airbags
Electrical circuits
Color designations of wire insulation
Starting, charging, ignition, emission control and cooling systems
Heating, air conditioning systems, instruments and alarms
Brake, reverse, turn signals, rear window washer
Windscreen washer, rear lights, interior lighting
Cigarette lighter and audio system (vehicles 1980-87)
Engine starting system (cars 1988-90)
Engine Management System and Ignition System (1988-90 vehicles)
Heating and air conditioning system, charging system (cars 1988-90)
Engine Warning System (1988-90 vehicles)
Windscreen wiper and washer (cars 1988-90)
Hazard warning lights and direction indicators (vehicles 1988-90)
Tail lights, headlights and instrument panel and dashboard lighting
Locks and electric window lifter (cars 1988-90)
Audio system, electrical equipment of the cooling system (cars 1988-90)
Car engine charging and starting systems since 1989.
Headlights and automatic transmission control system (since 1989)
Engine control diagram (since 1989)
Hazard warning lights and direction indicators (since 1989)
Rear lights and interior lighting (since 1989)
Electric window lift (since 1989)
Electric door locks (since 1989)
Windscreen wiper and washer (since 1989)
Interior lighting (since 1989)
Тойота Cruiser 100 (1998-2007)
General information
Introduction to the guide
Toyota Land Cruiser 100 and Lexus LX 470 cars — annotation
Vehicle Identification Numbers
Purchase of spare parts
Car maintenance technology
Workplace tools and equipment
Jacking and towing a car
Starting the engine from an auxiliary power source
Automotive chemicals, oils and lubricants
Diagnostics of faults in vehicle components and systems
Controls and instruments
Instrument panel and controls
Vehicle specifications and features
Instrument panel and signal devices
Unlocking and locking the side doors
Unlocking and locking the tailgate
Wireless remote control
Electric windows
Opening and closing the hood
Fuel tank cap
Electric sunroof panel
Switches in the car interior
Ignition and steering column lock switch
Automatic transmission
Torque distribution system between the driving wheels
Speed control system (Tempostat)
Ventilation, heating and air conditioning systems
Audio system controls
Maintenance
Top and bottom view of the engine compartment
Maintenance Specifications
Schedule of current maintenance
General information about settings and adjustments
Checking fluid levels
Checking the condition of the tires and their inflation pressure
Checking the automatic transmission fluid level
Checking the power steering fluid level
Changing engine oil and oil filter
Checking, servicing and charging the battery
Checking the condition of the cooling system components
Checking the condition and replacing the hoses located in the engine compartment
Checking the condition and replacing the windshield wipers
Wheel rotation (rearrangement)
Checking the condition of the suspension and steering components
Lubrication of chassis components
Checking the condition of the exhaust system components
Checking the lubrication level in the transfer case
Checking the differential lubrication level
Checking the condition of seat belts
Checking and adjusting idle speed
Checking the condition of the protective covers of the drive shafts
Checking and replacing the Crankcase Controlled ventilation (PCV)valve
Replacing the air cleaner filter element
Checking, adjusting tension and replacing drive belts
Checking the condition of the power supply system components
Checking the brake system
Adjusting the height and free travel of the brake pedal
Checking the condition and replacing spark plugs
Checking and adjusting valve clearances
Replacing the fuel filter
Checking and servicing the air conditioner
Cooling system maintenance
Checking the condition, lubricating and adjusting the front hubs and wheel bearings
Replacement of ATF of automatic transmission and main gear
Transfer case lubricant replacement
Replacing differential grease
Checking the evaporative emission control system components
Checking Exhaust Gas Recirculation (EGR) System Components
Power unit
Petrol engines
Petrol and Diesel Engine Specifications
List of repair procedures without removing the engine from the car
Bringing the piston of the first cylinder to the top dead center (TDC) position
Checking oil pressure
Checking the compression pressure in the cylinders
Removal and installation cylinder head covers
Removal and installation the intake manifold
Removal and installation of exhaust manifolds
Removal, checking and installation the timing belt and timing drive gears
Replacing the front crankshaft/camshaft oil seal
Replacing the rear crankshaft oil seal
Removal and installation camshafts and valve lifters
Removal and installation cylinder heads
Removal and installation the engine oil pan
Removal, inspection and installation of the oil pump
Removal and installation the drive disk
Checking the condition and replacing engine mounts
Diesel engines
Removal, installation, disassembly and assembly of the cylinder head
Removal, checking the condition and installing the timing belt
Removal and installation timing gear wheels
Replacing the front crankshaft oil seal and the camshaft and fuel injection pump oil seals
Replacing the rear crankshaft oil seal
Removal and installation the engine oil pan
Removal, inspection and installation of the oil pump
Removal and installation the oil cooler
Cooling and heating
Cooling and heating systems — design description
Cooling and Heating System Specifications
Antifreeze — General Information
Checking the correct operation and replacing the thermostat
Checking the condition, removing and installing the cooling system fan
Removal and installation the radiator and expansion tank of the cooling system
Checking the condition of the water pump
Removal and installation the water pump
Checking and replacing the coolant temperature sensor unit
Checking and replacing the heater fan drive motor
Removal and installation of the heater unit and heat exchanger
Removal and installation the heater and air conditioner control panel
Checking and servicing heating and air conditioning systems
Power and exhaust systems
Fuel and exhaust systems
Fuel and Exhaust System Specifications
Relieving pressure in the fuel system
Checking the fuel pump, measuring the fuel pressure
Checking and replacing fuel lines and their fittings
Removal and installation the fuel tank
Fuel Tank Cleaning and Repair — General Information
Removal and installation the fuel pump
Replacing the fuel flow sensor
Removal and installation the air cleaner assembly
Removal, installation and adjusting the accelerator cable
Electronic Fuel Injection (EFI) System — General Information
Checking the serviceability of the electronic injection system
Checking the condition and replacing the components of the injection system
Exhaust system — general information
Removal and installation injectors
Engine electrical equipment
Engine electrical equipment — general information
Engine Electrical Specifications
Removal and installation the battery
Checking the condition and replacing battery wires
Ignition System — General Information and Precautions
Checking the functioning of the ignition system
Replacing the ignition coil
Checking and adjusting the ignition timing/fuel injection angle
Replacing the ignition module
Charging system — general information and precautions
Checking the status of the charging system
Removal and installation the generator
Checking the condition and replacing generator components
Starting System — General Information and Precautions
Checking the serviceability of the starter and starting circuit
Removal and installation the starter
Removal and installation the traction relay
Engine management systems
Engine management and emission control systems
Engine Management System Specifications
On-Board Diagnostics (OBD) System — Operating Principle and Error Codes
Using an oscilloscope to monitor the operating signals of a control system
Checking the condition and replacing the ECM
Information sensors — general information and testing
Replacement of information sensors
Evaporative Emissions (EVAP) System
Controlled Crankcase Ventilation (PCV) System
Catalytic Converter — General Information, Checking and Replacement
Transmission
Automatic gearbox
Gearbox Specifications
Automatic transmission (AT) — design description
Diagnostics of AT failures — general information
Adjusting the gear shift rod
Checking, adjusting and replacing the start enable switch sensor
Removal and installation the AT selector lever assembly
Removal and installation of automatic transmission
Transfer case — general information
Removal and installation the transfer case
Transmission line
Transmission Line Specifications
Cardan shafts and joints — general information
Checking the condition of the transmission line
Removal and installation the propeller shaft
Replacement of cardan joints
Drive shafts and axle shafts — general information and inspection
Removal and installation of axle shafts, bearings and rear axle seals
Replacing the differential pinion seal
Removal and installation of the rear axle assembly
Removal and installation drive shafts
Replacement of protective covers and maintenance of CV joints
Removal and installation the front differential assembly
Removal and installation hubs with disconnectable drive
Chassis, running gear
Brake system
Brake system — design description
Brake system specifications
Anti-lock Brake System (ABS) — General Information and Error Codes
Replacing brake pads
Removal and installation of disc brake calipers
Checking the condition, removing and installing the brake disc
Removal and installation of the master brake cylinder (MBC)
Checking the condition and replacing brake lines and hoses
Load Sensing/Bypass Valve (LSP & BP)
Adjusting the parking brake
Replacing the parking brake cables
Checking, removing and installing the brake booster
Bleeding the brake system
Adjusting the foot brake pedal
Checking and replacing the brake light switch sensor
ABS sensors and actuator — removal, testing and installation
Car suspension
Suspension and steering — design description
Suspension and steering specifications
Removal and installation front shock absorbers
Removal and installation the front anti-roll bar
Removal and installation the steering knuckle assembly with the hub
Checking the condition and replacing ball joints
Removal and installation torsion bars
Removal and installation the upper control arm of the front suspension
Removal and installation the lower control arm of the front suspension
Removal and installation rear shock absorbers
Removal and installation the rear anti-roll bar
Removal and installation the reaction rod
Removal and installation the rear suspension coil spring
Removal and installation rear suspension arms
Wheels and tires — general information
Wheel alignment angles
Steering
Removal and installation the steering wheel
Checking the condition, removing and installing the steering linkage
Replacing the protective covers of the steering gear assembly
Removal and installation the steering gear
Removal and installation the steering pump
Bleeding air from the hydraulic circuit of the power steering system
Body and interior
Exterior (external elements)
General information about the car body
Body specifications and dimensions
Car body and underbody components care
Repair of minor damage to body panels
Repair of seriously damaged body panels
Removal, installation and adjustment of the hood position
Removal and installation the hood lock latch and its drive cable
Removal and installation the decorative radiator grille
Removal and installation front and rear bumpers
Removal and installation exterior rearview mirrors
Removal and installation front fenders
Interior (internal elements)
Caring for Vinyl Trim Elements
Caring for upholstery and carpeting
Removal and installation the steering column cover
Removal and installation the center console
Removal and installation of trim and main sections of the instrument panel
Removal and installation the front fairing air intake grille
Removal and installation seats
Doors, locks and windows
Maintenance of car hinges and locks
Replacement of windshield and other fixed glass
Removal and installation interior door trim panels
Removal, installation and adjustment of doors
Removal, installation and adjustment of the tailgate
Removal and installation the rear door glass and window regulator
Removal and installation of door glass
Removal and installation window regulators
Removal and installation of latches, lock cylinders and door handles
Removal and installation the upper hatch cover with drive
Removal and installation the interior rearview mirror
Electrical equipment
Equipment and devices
On-board electrical equipment — general information
Search for causes of electrical equipment failures
Fuses — location and general information
Fusible Links — General Information
Circuit Breakers — General Information
Relays — General information and checking serviceability
Digital data bus CAN
Checking and replacing the turn signal/hazard warning flasher
Replacing the turn signal/exterior lighting switch
Replacing the ignition switch and steering column lock
Checking and replacing the windshield wiper mode switch
Replacing headlight bulbs
Adjusting the direction of the optical axes of the headlights
Removal and installation headlights
Replacement of lamps in lighting fixtures
Removal and installation the audio system and its speakers
Removal and installation the radio antenna
Checking and replacing the windshield wiper drive motor and washer pump
Checking and replacing the rear window defroster switch
Checking and repairing the rear window defroster
Removal and installation the instrument cluster
Checking the proper functioning and replacing the horn horns
Electric drive of outside rear-view mirrors — general information and serviceability check
Speed control system (tempostat) — general information and serviceability check
Electric window lifters — general information and checking the serviceability
Single lock and remote control system for door actuators
Daytime running lights (DRL)
Airbags — General Information
Electrical circuits
Electrical Wiring Diagrams — General Information
Power distribution electrical circuit
Electrical diagram of grounding distribution
Electrical diagram of the charging system
Electrical diagram of the starting system
Electrical diagram of the cooling system fan
Electrical diagram of the engine management system
Electrical diagram of diagnostic connectors
On-board computer wiring diagram
Rear heater, with navigation system
Rear heater, without navigation system
Front air conditioning, with navigation system
Front air conditioning, without navigation system
Rear air conditioning, with navigation system
Rear air conditioning, without navigation system
Automatic transmission wiring diagram
Locking of interaxle and rear differentials
Electrical diagram of the ABS system, with the VSC system
Wiring diagram of the ABS system, without the VSC system
Electrical diagram of the tempostat
Electrical diagram of the locking system
Engine locking system (immobilizer)
Electrical diagram of the power steering system
Instrument cluster wiring diagram
Warning system wiring diagram
Reverse Light Wiring Diagram
Instrument lighting wiring diagram
Interior lighting wiring diagram
Electrical diagram of the outdoor lighting system
Wiring diagram of the front headlights
Door locking electrical diagram
Single lock wiring diagram
Electrical diagram of the electric mirror drive
Front Windscreen Wiper/Washer
Rear windscreen wiper / washer
Radio antenna wiring diagram
Navigation system wiring diagram
Wiring diagram of the audio system, with navigation system
Wiring diagram of the audio system, without navigation system
Seat heating wiring diagram
Electrical diagram of the electric seat drive
Upper hatch electrical diagram
Electrical diagram of window lifters
Electrical diagram of mirror heating
Rear window heating wiring diagram
Supplemental Restraint System (SRS) Wiring Diagram
Horn wiring diagram
Wiring diagram of the towing hitch circuit
Тойота Highlander 1 (2000-2007, petrol)
General information
Introduction to the guide
Getting to Know the Toyota Highlander and Lexus RX 300/330
Vehicle identification
Information about recall campaigns
Purchase of spare parts
Service technology
Fasteners
Disassembling the elements
Tools — General Information
Tips for removing hoses
Set of tools for maintenance and minor repairs
Set of tools for medium and major repairs
Special tools and devices
Purchasing, care and storage of tools
Technology for repairing damaged threads
Workplace equipment
Lifting and installing the car on supports
Towing — General Information
Starting from an external battery
Automotive chemicals, lubricants, sealants and operating fluids
Security — General Information
Troubleshooting
Troubleshooting Engine
Engine electrical system
Fuel system
Cooling system
Automatic transmission in block with driving axle
Drive shaft faults
Brake system
Steering and suspension
Maintenance
Vehicle specifications
Engine compartment
Front and rear of the car
Toyota Highlander and Lexus RX 300/330 Service Schedule
Introduction to Maintenance
General information on current maintenance
Checking the level of operating fluids (every 400 km or weekly)
Checking the engine oil level
Checking the engine coolant level
Checking the Windshield Washer Fluid Level
Checking the brake fluid level
Checking the power steering fluid level
Checking the transmission fluid level for an automatic transmission in a block with a drive axle
Checking the Transfer Case Transmission Fluid Level (4WD Models)
Transmission oil for rear differential (4WD models)
Checking the condition of the tires and their pressure (every 400 km or weekly)
Replacement of engine oil and oil filter (every 5000 km or 3 months)
Battery check and maintenance (every 8000 km or 6 months)
Battery charging (every 8000 km or 6 months)
Tire rotation (every 8000 km or 6 months)
Inspection and replacement of windshield wiper blades (every 8000 km or 6 months)
Checking and replacing hoses in the engine compartment (every 8000 km or 6 months)
Checking the cooling system (every 8000 km or 6 months)
Brake check (every 8000 km or 6 months)
Check steering, suspension and axle shaft boots (every 24,000 km or 18 months)
Checking the exhaust system (every 24,000 km or 18 months)
Air filter replacement (every 48,000 km or 3 years)
Fuel system check (every 48,000 km or 3 years)
Replacing the cabin ventilation filter (every 48,000 km or 3 years)
Inspect and replace fuel cap gasket (every 48,000 km or 3 years)
Check and replace the positive crankcase ventilation (PCV) valve (every 48,000 km or 3 years)
Brake fluid replacement (every 48,000 km or 3 years)
Check, adjust and replace the drive belt (96,000 km or 6 years and then every 24,000 km and 18 months)
Checking and adjusting valve clearances (96,000 km or 6 years)
Automatic Transmission Fluid Replacement in a Block with a Drive Axle (96,000 km or 6 years)
Transfer Case Transmission Fluid Change — 4WD Models (96,000 km or 6 years)
Rear Differential Transmission Fluid Change — 4WD Models (96,000 km or 6 years)
Cooling system maintenance — drain, flush and refill (160,000 km or 10 years and then every 80,500 km or 5 years)
Check and replace spark plugs (every 193,000 km or 12 years)
Power unit
4-cylinder engine
Four-cylinder engine specifications
Four-cylinder engine — general information
Repair operations performed without removing the engine from the vehicle
Top Dead Center (TDC) for Piston No. 1 — Definition
Cylinder Head Cover — Removal and Installation
Variable Valve Timing (VVT) System — Design Description and Replacement of Elements
Timing chain and sprockets — removal
Timing chain and sprockets — inspection
Timing chain and sprockets — installation
Camshafts and tappets — removal
Camshafts and tappets — inspection
Camshafts and tappets — installation
Intake manifold — removal and installation
Exhaust manifold assembly with catalytic converter — removal and installation
Cylinder head — removal and installation
Crankshaft Pulley/Damper — Removal and Installation
Front Crankshaft Oil Seal — Replacement
Oil pan — removal and installation
Oil pump — removal and installation
Faceplate — removal and installation
Rear Main Seal — Replacement
Powertrain Mounts — Checking and Replacing
6-cylinder engine
V6 Engine Specifications
General information about the V6 engine
Repair operations performed without removing the engine from the vehicle
Top Dead Center (TDC) for Piston #1 — Definition
Cylinder Head Covers — Removal and Installation
Intake manifold — removal and installation
Exhaust manifolds with catalytic converters — removal and installation
Timing Belt and Pulleys — Removal
Timing Belt and Pulleys — Inspection
Timing Belt and Pulleys — Installation
Variable Valve Timing (VVT) — Description
Variable Valve Timing (VVT) System — Replacement of Elements
Cuffs — replacement
Camshafts and tappets — removal and inspection
Camshafts and tappets — installation
Cylinder heads — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Faceplate — removal and installation
Rear Main Seal — Replacement
Powertrain Mounts — Checking and Replacing
Overhaul of engines
Engine Overhaul — Specifications
Engine Overhaul — General Information
Checking oil pressure
Checking the compression in the cylinders
Diagnostic tests using a vacuum gauge
Engine restoration options
Engine Removal — Method and Precautions
Engine — removal and installation
Engine disassembly sequence
Balance Shafts (Four Cylinder Engines) — Removal and Installation
Pistons and connecting rods — removal
Pistons and connecting rods — installation
Crankshaft — Removal
Crankshaft — installation
Engine assembly sequence
First start and running-in after repair
Analysis of the condition of engine bearing liners
General terms for engine overhaul
Cooling and heating
General information about the cooling and heating system
Antifreeze — General Information
Thermostat — Checking and Replacing
Engine cooling fans — removal and installation
Radiator and expansion tank — removal and installation
Coolant pump — check
Coolant pump — removal and installation
Coolant Temperature Gauge — Checking
Electric blower fan — removal and installation
Heater and air conditioner control unit — removal and installation
Heater radiator — removal and installation
Air conditioning and heating system — inspection and maintenance
Air Conditioner Receiver-Dryer — Removal and Installation
Air Conditioning Compressor — Removal and Installation
Air Conditioner Condenser — Removal and Installation
Cooling and Heating System Specifications
Supply and exhaust system
Fuel and exhaust system specifications
Fuel and exhaust system — general information
Fuel Pressure Relief Procedure
Fuel Pump/Fuel Pressure — Check
Fuel lines and couplings — general information
Fuel pump in block with fuel level indicator sensor — removal and installation
Fuel pump in block with fuel level indicator sensor — replacement of elements
Fuel tank — removal and installation
Fuel Tank Cleaning and Repair — General Information
Air filter housing — removal and installation
Accelerator cable — removal and installation
Electronic Sequential Fuel Injection (SFI) System — General Information
Fuel injection system — check
Throttle body — inspection, removal and installation
Fuel Pressure Pulsation Dampener — Replacement
Fuel rail and injectors — removal and installation
Exhaust System Maintenance — General Information
Engine electrical equipment
Engine Electrical System Specifications
General information, precautions and disconnecting the battery
Battery — starting from an external battery
Battery — Checking and Replacing
Battery Cables — Checking and Replacing
Ignition system — general information and precautions
Ignition system — check
Ignition coils — replacement
Charging system — general information and precautions
Charging system — check
Generator — removal and installation
Starting System — General Information and Precautions
Starter and electrical circuit — check
Starter — removal and installation
Control system
Emission Control and Engine Management System Specifications
General information about engine management
Information about On-Board Diagnostic System (OBD)Testers
On-Board Diagnostic (OBD) Sensors
On-Board Diagnostics (OBD) — Output Actuators
Accelerator Pedal Position Sensor (APP) — Replacement
Camshaft Position Sensor (CMP) — Replacement
Crankshaft Position Sensor (CPS) — Replacement
Engine Coolant Temperature (ECT) Sensor — Replacement
Knock Sensor — Replacement
Mass Air Flow/Intake Air Temperature (MAF/IAT) Sensor — Replacement
Oxygen sensors — replacement
Power Steering Pressure (PSP) Sensor — Replacement
Throttle Position Sensor (TP) — Replacement
Transmission Range (TR) Sensor — Replacement
Gearbox Speed Sensors — Replacement
Powertrain Control Module (PCM) — Replacement
Variable Geometry Intake System (ACIS) — Design Description and Replacement of Elements
Air Intake Control System — Design Description
Idle Air Control Valve (IAC) — Replacement
Catalytic converters — design description, testing and replacement of elements
Fuel Evaporative Absorption (EVAP) System — Design Description
Fuel Evaporative Emissions (EVAP) System — Replacement of Elements
Positive Crankcase Ventilation (PCV) System — Description and Replacement of Elements
Transmission
Automatic gearbox
On-board Diagnostic System (OBD)fault codes reading
Automatic transmission specifications
General information about automatic transmission
Diagnostics — General Information
Gear Shift Cable — Replacement and Adjustment
Selector lever — replacement
Brake pedal Position-dependent Gearshift Locking System (BTSI)
Axle shaft seals — replacement
Transmission Fluid Heat Exchanger — Removal and Installation
Transfer case — removal and installation
Automatic transmission in block with driving axle — removal and installation
Overhaul of automatic transmission in block with drive axle
Drive shafts and cardan
Transmission Specifications
General information about transmission
Drive axle shafts — removal and installation
Axle shaft cover — replacement
Propeller shaft (4WD models) — inspection, removal and installation
Rear Differential (4WD Models) — Removal and Installation
Rear Differential Seals (4WD Models) — Removal and Installation
Chassis, running gear
Brake system
Brake system specifications
General information about the brake system
Anti-lock braking system (ABS) — general information
Brake pads — replacement
Brake caliper — removal and installation
Brake disc — inspection, removal and installation
Master Cylinder — Removal and Installation
Brake Hoses and Pipes — Inspection and Replacement
Hydraulic brakes — air removal
Vacuum brake booster — checking, removal and installation
Parking brake shoes — inspection and replacement
Parking brake — adjustment
Brake light switch — removal, installation and adjustment
Brake Pedal — Pedal Height Adjustment
Car suspension
Suspension and steering specifications
General information about the suspension
Front Anti-Roll Bar Bushings and Struts — Removal and Installation
Front suspension strut assembly — removal, inspection and installation
Front Suspension Wishbone — Removal, Inspection and Installation
Strut assembly with spring — replacement
Ball joints — replacement
Steering knuckle and hub — removal and installation
Front hub assembly with bearing — removal and installation
Rear Anti-Roll Bar and Bushings — Removal and Installation
Rear suspension strut assembly — removal, inspection and installation
Rear Suspension Trailing Arm — Removal and Installation
Rear suspension wishbones — removal and installation
Rear hub assembly with bearing — removal and installation
Rear hub support — removal and installation
Steering
Steering system — general information
Steering wheel — removal and installation
Steering column — removal and installation
Tie rod ends — removal and installation
Steering Gear Covers — Replacement
Steering gear — removal and installation
Power Steering Pump — Removal and Installation
Power Steering System — Air Bleed
Subframe — removal and installation
Wheels and tires — general information
Wheel alignment angles — general information
Body and interior
Exterior (external elements)
General information about the body
Body — maintenance
Plastic body parts (front and rear bumper trim) — repair
Steel body panels — repair
Repair of dents and holes caused by corrosion or punctures
Applying putty and spraying primer and enamel
Significant body damage — repair
Hood — removal, installation and adjustment
Hood Release Latch and Cable — Removal and Installation
Bumpers — removal and installation
Front wing — removal and installation
Radiator grille — removal and installation
Hood panel and air intake box deflector — removal and installation
Interior (internal elements)
Vinyl Finishing — Maintenance
Upholstery and carpets — maintenance
Center console — removal and installation
Fascia trim panels — removal and installation
Seats — removal and installation
Doors, locks and windows
Hinges and locks — maintenance
Windshield and other fixed glass — replacement
Door trim panels — removal and installation
Door — removal, installation and adjustment
Latch, Lock Cylinder and Door Handles — Removal and Installation
Door glass — removal and installation
Door window lifter — removal and installation
Mirrors — removal and installation
Tailgate — Removal, Installation and Adjustment
Latch, Lock Cylinder and Tailgate Handle — Removal and Installation
Electrical equipment
Equipment and devices
General information and precautions
Troubleshooting Electrical Circuits — General Information
Fuses and fuse links — general information
Circuit breakers — general information
Relays — General Information and Testing
Direction indicator and hazard warning light relay — testing and replacement
Ignition Switch and Cylinder Replacement
Multi-function switches — replacement
Front Panel Switches — Replacement
Instrument cluster — removal and installation
Radio and speakers — removal and installation
Antenna — replacement
Windscreen wiper motor — checking and replacing
Rear Window Defogger System — Checking and Repairing
Headlight bulbs — replacement
Headlight housing — replacement
Headlights — adjustment
Sound signal — check and replacement
Replacing lamps
Electrically adjustable exterior rear view mirrors — description
Cruise control system — description
Electric window lifter — description
Electric door lock drive — description
Daytime Running Lights (DRL) — General Information
Airbag system — general information
Electrical circuits
Scheme 1. Air conditioning system
Scheme 3. Cruise control system
Scheme 5. Electric door lock drive system
Scheme 10. External lighting system with daytime running lights
Scheme 11. External lighting system without daytime running lights
Scheme 12. Outdoor lighting system
Scheme 13. Interior lighting system
Scheme 15. Electric window lift system
Scheme 18. Basic audio system
Scheme 21. Starting and charging systems
Scheme 22. System of control lamps and indicators of the instrument panel
Scheme 24. Wiper and washer system
Scheme 25. Rear wiper and washer system
Тойота 4Runner N120 (1989-1995)
General information
User manual
Introduction to the Operation and Repair Manual
Instrument panel
Combination instruments
Designation of the symbols of the light indicators of the instrument cluster
Car keys
Immobilizer system (engine start code recognition)
Unlocking and locking doors
Electrical equipment of doors
Fuel tank cap
Front seat adjustment
Steering wheel tilt adjustment
Adjusting the position of the rearview mirror
Interior lighting fixture
Windscreen wiper and washer
Rear window wiper and washer
Headlights and direction indicators
Headlight washer
Rear window defroster
Fuel reserve indicator
Remote coolant thermometer
Oil pressure gauge, voltmeter, tachometer and odometer
Signs and warning signals
Checking service reminder signs
Ignition switch and steering column lock
Automatic transmission
AM-VHF radio receiver with electronic tuning
AM-VHF radio with electronic tuning
Adjusting the air flow direction
Heater controls
Clock — setting the time
Cigarette lighter, ashtray and glove box
Actions in case of engine failure to start
Starting the engine in case of cylinder overflow with gasoline
Removal air from the fuel system
Starting the engine in emergency conditions
Starting from an additional battery
If the engine stalls while driving
Actions in case of a puncture of a tire
Vehicle identification numbers
Lifting a car with a jack
Maintenance
General information and view of the lower part of the car
Technical data of car maintenance
Location of units and assemblies
Frequency of maintenance and types of scheduled work
Intensive maintenance
Checking the engine oil level
Checking the coolant level
Restoring the fluid level in the windshield washer reservoir
Restoring the battery electrolyte level
Fluid in the hydraulic drive of the clutch and brakes
Checking tires
Checking the Automatic Transmission Fluid Level
Hydraulic steering system fluid level
Changing engine oil and oil filter
Battery Care
Checking the cooling system
Checking the condition of the hoses located in the engine compartment
Windscreen wiper blades — checking and replacing
Wheel rotation
Checking the steering suspension
Lubrication of chassis, suspensions, steering and body parts
Checking the exhaust system
Checking the oil level in a manual transmission
Checking the oil level in the transfer case
Checking the oil level in the gearbox
Checking seat belts
Checking axle shaft covers
Crankcase ventilation valve — inspection and replacement
Air Filter Element — Checking and Replacing
Attachment drive belts
Checking the fuel system
Checking brake wear
Checking and adjusting the clutch (brake) pedals
Replacing spark plugs
Checking and adjusting valve clearances
Replacing the fuel filter
High voltage wires, rotor and distributor cap
Maintenance of the cooling system
Automatic transmission fluid and filter replacement
Changing oil in manual transmission
Changing the oil in the transfer case
Gearbox oil change
Checking the tank with the absorber
Checking the recirculation system valve
Power unit
4-cylinder engines
Technical data of 4-cylinder engines
Types of repairs performed without removing the engine from the car
Setting the piston of the 1st cylinder to TDC of the compression stroke
Cylinder Head Cover — Removal and Installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Camshafts and tappets — removal, inspection and installation
Cylinder head — removal and installation
Camshaft Chain Cover — Removal, Inspection and Installation
Front Crankshaft Oil Seal — Replacement
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel (torque converter drive disk)
Rear Crankshaft Oil Seal — Replacement
Engine Mounting Parts — Checking and Replacing
6-cylinder engines
Technical data of 6-cylinder engines
Types of repairs performed without removing the engine from the car
Setting the piston of the 1st cylinder to TDC of the compression stroke
Cylinder Head Covers — Removal and Installation
Intake manifold — removal and installation
Exhaust manifolds — removal and installation
Timing Belt — Removal, Checking and Installation
Front Crankshaft Oil Seal — Replacement
Camshaft Seals — Replacement
Camshafts and tappets — removal, inspection and installation
Cylinder heads — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Rear Crankshaft Oil Seal — Replacement
Engine Mounting Parts — Checking and Replacing
Engine overhaul
Technical data of engine overhaul
Engine Overhaul — General Information
Alternatives to Engine Overhaul
Engine disassembly procedure
Engine diagnostics using a vacuum gauge
Checking the compression in the engine cylinders
Dismantling the power unit — preparatory activities
Methods and safety precautions for engine dismantling
Dismantling and installing the engine
Disassembling the cylinder head
Cleaning and checking the cylinder head
Cylinder head assembly
Valves — Checking and Repairing
Connecting rod and piston group — dismantling
Removal the crankshaft
Checking the condition of the crankshaft
Installation and checking of clearances in crankshaft main bearings
Cylinder Block — Cleaning and Checking
Cylinder honing
Checking the condition of connecting rods and pistons
Installing and checking clearances in connecting rod bearings
Main and connecting rod bearings — inspection and selection
Balance shafts — removal, inspection and installation
Engine assembly procedure
Installing piston rings
Starting the engine after repair and running-in
Cooling and heating
Cooling, heating and ventilation systems
Technical data of the cooling and heating system
Cooling system thermostat — replacement
Fan impeller and fluid coupling — inspection, removal and installation
Radiator and reservoir — removal and installation
Oil cooler — removal and installation
Checking the water pump
Removal and installation the water pump
Coolant Temperature Sensor — Checking and Replacing
Heater Fan Motor and Circuit — Check and Replace
Heater radiator — removal and installation
Air conditioning unit control panel
Air conditioning system — design description
Checking the air conditioner refrigerant charge
Checking the heating system
Air Conditioning Compressor — Removal and Installation
Fuel system
Fuel and exhaust systems — general description
Technical data of the fuel system
Fuel system decompression procedure
Checking the fuel pump
Checking fuel pressure
Checking the fuel pressure regulator
Main Fuel Injection System (EFI) relay and fuel pump relay
Hoses and connections — checking and replacing
Fuel tank — removal and installation
Fuel pump — removal and installation
Fuel level sensor — checking and replacement
Air filter — removal and installation
Throttle Cable — Removal and Installation
Electronic Fuel Injection System (EFI system)
Checking the EFI fuel injection system
Throttle Body — Checking and Replacing
Fuel Pressure Regulator — Checking and Replacing
Idle Air Control Valve (IAC) — Checking and Replacing
Fuel distributor and injectors — check and replacement
Surge chamber — removal and installation
Exhaust system maintenance
Exhaust gas toxicity reduction system
Technical data of the exhaust emission control system
Location of toxicity reduction system devices
Transmission
Mechanical gearbox
Technical data of manual transmission
Rear gearbox oil seal (on rear-wheel drive vehicles)
Gearbox housing supports — inspection and replacement
Gearbox control lever — removal and installation
Removal and installation of manual transmission
Automatic gearbox
Automatic transmission — design description
Technical data of automatic transmission
Automatic Transmission Fault Diagnosis
Throttle cable — checking, adjusting and replacing
Transmission linkage — adjustment
Locking switch — checking and adjustment
Gear Locking System — Checking and Replacing
Gear Shift Lever — Removal and Installation
Removal and installation of automatic transmission
Transfer case
Transfer case — design description
Transfer case technical data
Front and rear flange seals — replacement
Transfer case lever — removal and installation
Electromagnetic switch (selector) of the front axle
Switch on the transfer case lever handle
Actuator — Checking and replacing
Speed sensor — checking and replacement
Front axle selector indicator light
Removal and installation the transfer case
Clutch
Description of the clutch design
Clutch Master Cylinder — Removal and Installation
Clutch slave cylinder — removal and installation
Clutch parts — removal, inspection and installation
Release bearing — removal, inspection and installation
Guide Bearing — Checking and Replacing
Bleeding the Clutch Hydraulic Drive
Clutch pedal — checking and adjustment
Clutch Lock Switch — Checking, Adjusting and Replacing
Transmission line
Technical data of the transmission line
Cardan shafts and cardan joints
Checking the cardan shafts
Removal and installation the propeller shaft
Replacement of cardan joints
Rear and front axles
Bearing, seal and axle shaft of the rear axle
Rear axle and front axle gearbox oil seal — replacement
Rear Axle — Removal and Installation
Front axle shafts — removal and installation
Replacement of covers and disassembly of CV joint
Electromagnetic drive of the front drive axle (ADD system)
Front Axle Drive — Checking and Replacing
Front Axle Solenoid Block — Checking and Replacing
Front Axle Relay — Checking and Replacing
Front Axle Drive Switch — Checking and Replacing
Front gearbox — removal and installation
Chassis, running gear
Brake system
Technical data of the brake system
Anti-lock braking system ABS
Disc brake pads — replacement
Brake Caliper — Removal and Installation
Brake disc — removal, inspection and installation
Drum brake shoes — replacement
Rear Brake Wheel Cylinder — Removal and Installation
Brake Master Cylinder — Removal and Installation
Hydraulic Hoses and Tubes — Checking and Replacing
Pressure regulator — removal and installation
Handbrake — adjustment
Handbrake cables — replacement
Vacuum brake booster — removal, inspection and installation
Bleeding brakes
Adjusting the brake pedal
Brake Light Switch — Checking and Replacing
Car suspension
Suspension and steering design
Technical data of suspension and steering
Front suspension springs and shock absorbers (struts)
Front suspension stabilizer — removal and installation
Steering knuckle — removal and installation
Front hub and bearing
Ball joints — inspection and replacement
Upper arm — removal and installation
Lower arm — removal and installation
Rear shock absorbers — removal and installation
Rear Anti-Roll Bar — Removal and Installation
Rear Axle Crossmember — Removal and Installation
Rear springs — removal and installation
Rear axle longitudinal rods — removal and installation
Steering
Steering wheel — removal and installation
Tie rod end — removal and installation
Steering Gear Boot — Replacement
Steering gear — removal and installation
Power steering pump — removal and installation
Bleeding the Power Steering System
Front wheel alignment angles
Body and interior
Exterior (external elements)
Body maintenance and repair
Repair of minor scratches on the body
Car body dent repair
Repairing rust holes or cracks
Filling and painting of the body
Repair of significant body damage
Hood — removal, installation and adjustment
Hood Lock Latch and Cable — Removal and Installation
Front grille — removal and installation
Bumpers — removal and installation
Outside mirror — removal and installation
Front wing — removal and installation
Interior (internal elements)
Vinyl interior trim
Upholstery and carpets
Steering Column Cover — Removal and Installation
Central floor section — removal and installation
Front trim panels
Front Interior Trim Panel — Removal and Installation
Air intake grille — removal and installation
Seats — removal and installation
Doors, locks and windows
Hinges and locks — care
Windscreen and fixed glass
Door trim panel — removal and installation
Door — removal and installation
Cargo Compartment Door — Removal, Installation and Adjustment
Cargo door glass and window lifter
Door glass — removal and installation
Front door window lifter — removal and installation
Rear door window lifter — removal and installation
Electric window lift — removal and installation
Lock catch, lock switch and door handles
Electrical equipment
Equipment and devices
General description of on-board electrical equipment
Technical data of electrical equipment
Checking the voltage in the electrical system
Short circuit detection
Checking the reliability of grounding
Checking the integrity of the circuit
Finding an open circuit
Troubleshooting the Electrical System
Fuses — location and description
Fusible links
Electrical circuit breakers
Relay — description and testing
Direction indicator/hazard warning flasher
Turn signal switch — checking and replacing
Ignition switch and lock drum — checking and replacement
Exterior Light Switch — Checking and Replacing
Windscreen Wiper Switch — Checking and Replacing
Headlight bulbs — replacement
Headlight adjustment
Headlight housing — removal and installation
Replacing lamps in lighting fixtures
Receiver and speakers — removal and installation
Radio Antenna — Removal and Installation
Windscreen wiper motor — check
Front Windshield Wiper — Checking and Replacing
Rear Windshield Wiper — Checking and Replacing
Rear window defroster switch
Rear Window Defogger — Checking and Repairing
Instrument cluster — removal and installation
Sound signal — check and replacement
Electric mirrors — check
Cruise control — description and check
Electric window lifter
Main window lifter switch
Front passenger window switch
Rear left window lift switch
Rear right window lift switch
Passenger window power switches
Electric door lock drive — check
Airbags — description and deactivation
Ignition system
General information about the ignition system
Checking the contactless ignition system
Checking the DIS ignition system
Ignition Coils — Checking and Replacing
Ignition distributor — removal and installation
Checking and setting the ignition timing
Electronic Ignition Unit — Replacement
Inductive sensor — checking and replacement
Power devices
Battery — Removal and Installation
Battery Charging System — Design Description
Checking the battery charging system
Generator — removal and installation
Generator Parts — Checking and Replacing
Engine starting system — design description
Checking the starter motor without removing it from the vehicle
Removal and installation the starter motor
Starter Solenoid Relay — Removal and Installation
Electrical circuits
Abbreviations used in electrical circuit diagrams
Battery charging circuit
Engine and transmission control system (typical diagram)
Typical electrical circuit diagram of a 4-cylinder engine
Lighting devices (except headlights)
Reverse signal wiring diagram
Wiring diagram of the front headlights
Instrument cluster lighting
Interior lighting
Electric windows and door locks
Door electrical wiring diagram
Cruise control for 3.4L V6 engine
Cruise control for 4-cylinder engine
Heater and Air Conditioner (1997-1998)
Radio and audio system
Control and measuring instruments and control lamps
Windscreen wiper wiring diagram
Тойота RAV 4 XA10 (1994-2000)
General information
User manual
Introduction to the Operation and Repair Manual
Controls and instrument cluster
Warning buzzers
Engine compartment — precautions
Keys and ignition switch
Starting the engine
Starting the engine from an additional battery
Manual transmission
Automatic transmission (AT)
Advice on driving on rough terrain
Parking brake
Turn signal and headlight switch
Rear fog lights
Headlight corrector
Headlight washers
Rear window heating
Button for turning on heated exterior mirrors
Emergency light signaling
Interior lighting
Clock in the salon — installation
Cigarette lighter and ashtray
Socket for connecting additional electrical equipment
Heating and ventilation
Doors — opening and closing
Door opening lock (child safety protection)
Electric windows
Lift and slide roof hatch panel
Adjusting the rear view mirror
Steering column adjustment
Front seat adjustment
Adjusting headrests
Adjusting the angle of the rear seat backrests
Folding the rear seats on 3-door models
Folding rear seats on 5-door models
Seat belts
Airbags
Lifting a car with a jack
Unlocking the hood
Towing a trailer
Maintenance
General information on operating materials and adjustment data
Volumes and frequency of maintenance
Checking operating fluid levels
Inspection of tires and checking air pressure
Changing engine oil and oil filter
Checking and replacing the rubber bands of the windshield wipers
Checking and adjusting the free travel of the clutch pedal
Checking, servicing and charging the battery
Checking, adjusting and replacing the poly V-belt of the drive of attachments
Checking and replacing hoses in the engine compartment
Wheel rotation
Checking the condition of seat belts
Checking the condition of the brakes (every 24,000 km or 12 months)
Replacing the air filter
Checking the fuel system
Checking the oil level in a manual transmission
Checking the oil level in the transfer case of cars with automatic transmission
Checking the condition of the suspension and steering
Checking the protective covers of the drive shafts
Checking the oil level in the rear final drive on all-wheel drive vehicles
Replacing the cabin ventilation filter on cars since 2001
Replacing brake fluid
Replacing the fuel filter on cars manufactured before 2001
Checking and replacing spark plugs
Checking and replacing the distributor cap and rotor
Replacing the coolant and flushing the cooling system
Checking the fuel vapor regeneration system
Checking the exhaust system
Automatic transmission oil and filter change
Changing oil in a manual transmission
Changing the oil in the transfer case on all-wheel drive vehicles with an automatic transmission
Changing the oil in the rear final drive on all-wheel drive vehicles
Checking and replacing the crankcase ventilation valve and hose (PCV)
Checking and adjusting valve clearances
Power unit
Petrol engine 3S-FE
General information about the 3S-FE engine
Technical data of 3S-FE engines
Setting the piston of the first cylinder to top dead center (TDC)
Cylinder Head Cover — Removal and Installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Timing Belt and Timing Belt Pulleys — Removal and Installation
Front Crankshaft Oil Seal
Sealing ring of the camshaft
Camshafts and valve lifters
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel/Drive Plate — Removal and Installation
Rear crankshaft seal ring
Powertrain Mounts — Checking and Replacing
Petrol engine 1AZ-FE
General information about the 1AZ-FE engine
Technical data of the 1AZ-FE engine
Setting the piston of the first cylinder to top dead center (TDC)
Cylinder Head Cover — Removal and Installation
Variable Valve Timing (VVT)
Timing chain and sprockets
Camshafts and valve lifters
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Pulley/Vibration Damper — Removal and Installation
Front Crankshaft Oil Seal
Oil pan — removal and installation
Oil pump — removal and installation
Flywheel/Drive Plate — Removal and Installation
Rear crankshaft seal ring
Powertrain Mounts — Checking and Replacing
Engine overhaul
Technical data for engine testing
General information about engine overhaul
Checking oil pressure
Checking the compression in the engine cylinders
Engine diagnostics using a vacuum gauge
An alternative to engine overhaul
General recommendations for engine removal and installation
Removal and installation the engine
Engine disassembly sequence
Starting and running in the engine after major repairs
Cooling and air conditioning
Engine cooling system — general information
Air conditioning system — general information
Technical data of cooling and air conditioning systems
Cooling system thermostat — checking and replacement
Radiator Fan — Removal and Installation
Radiator and expansion tank — replacement
Water Pump — Checking and Replacing
Coolant Temperature Gauge Sensor
Radiator Fan Thermal Switch
Electric motor of the heater fan
Heating and air conditioning control unit
Heater radiator — removal and installation
Warnings for servicing the air conditioning system
Checking the air conditioning system
Adding refrigerant to the air conditioning system
Eliminating odors from air conditioning systems
Replacing the air conditioning system receiver
Replacing the air conditioning compressor
Replacing the air conditioning condenser
Fuel and exhaust system
General information about the fuel and exhaust system
Technical characteristics of the fuel injection system
Relieving pressure in the fuel system
Checking the fuel pump
Checking fuel pipes, hoses and their connections
Fuel pump — removal and installation
Fuel pressure regulator — removal and installation
Fuel level sensor — removal and installation
Fuel tank — removal and installation
Air filter housing
Accelerator cable — removal and installation
Electronic Fuel Injection System — General Information
Checking the electronic fuel injection system
Diagnostics of electronic fuel injection system Toyota TCCS with dynamic ignition
Throttle assembly — removal and installation
Fuel pulsation damper on 2001 and later models
Fuel distribution line and injectors
Exhaust system — general information
Safety precautions when operating vehicles with a catalytic converter
Ignition system
General information about the ignition system
Contactless ignition system
Precautions for operation and repair of the ignition system
Technical characteristics of the ignition system
Checking the ignition system and its components
Checking and replacing ignition coils
Replacing the switch on models from 1996 to 1998
Replacing the ignition distributor on models from 1996 to 1998
Toxicity reduction system
General information about the exhaust emission control system
Technical characteristics of the toxicity reduction system
On-Board Diagnostics (OBD)
Information sensors
Executive devices
OBD-II System Trouble Codes
Engine Control Module (PCM)
Replacing the Throttle Position Sensor (TPS)
Replacing the Manifold Absolute Pressure Sensor on 2001 and Later Models
Replacing the Mass Air Flow (MAF) Sensor on 2001 and Later Models
Replacing the Engine Air Temperature (IAT) Sensor on Pre-2001 Models
Replacing the Coolant Temperature (ECT) Sensor
Replacing the Crankshaft Angle (CKP) Sensor
Replacing the Camshaft Position (CMP) Sensor on 1998 and Later Models
Replacing the oxygen sensors (O2S) and the air-fuel mixture (A/F Sensor)
Replacing knock sensors
Replacing the Vehicle Speed Sensor (VSS)
Replacing the Idle Air Control (IAC) Valve
Positive Crankcase Ventilation (PCV) System
Exhaust Gas Recirculation (EGR) system on 2001 and later models
Fuel Evaporative Emissions (EVAP) System
Catalytic Converter — Replacement
Transmission
Clutch
General information and clutch design
Clutch specifications
Clutch Master Cylinder — Removal and Installation
Clutch slave cylinder — removal and installation
Bleeding the hydraulic clutch drive
Clutch slave disc — removal and installation
Clutch release bearing — removal and installation
Clutch Switch — Removal and Installation
Mechanical gearbox
General information about the gearbox
Technical data of the gearbox
Gearbox repair — general information
Replacing gearbox control cables
Removal and installation the gear shift lever
Checking and replacing the reverse light switch
Replacing the gearbox oil cooler
Removal and installation of a manual gearbox with one driving axle
Removal and installation a manual transmission on all-wheel drive vehicles
Automatic gearbox
Automatic transmission diagnostics
Replacing sealing cuffs
Checking, adjusting and replacing the throttle control cable
Replacement and adjustment of the selector cable
Replacing and adjusting the starter interlock switch (PNP)
Checking the selector lever and ignition lock system
Removal and installation of automatic transmission with one driving axle
Removal and installation automatic transmission on all-wheel drive models
Cardan and drive shafts
General information about drive shafts and cardan transmission
Technical data of drive shafts
Front Wheel Drive Shafts — Removal and Installation
Rear drive shafts on all-wheel drive vehicles
Replacing the protective covers of the wheel drive shaft joints
Cardan shaft — removal, inspection and installation
Propeller shaft support bearing — removal and installation
Replacing the leading flange cuff
Replacement of wheel drive shaft seals
Differential on all-wheel drive vehicles
Chassis, running gear
Brake system
General information about the braking system
Technical data of the brake system
Anti-lock braking system (ABS)
Elements of the anti-lock braking system
Removal and installation of anti-lock braking system components
Replacing the front brake pads
Replacing the front brake caliper
Checking and replacing brake discs — removal, inspection and installation
Replacing rear brake pads
Replacing the working brake cylinder
Replacing the master brake cylinder
Replacing the brake fluid reservoir sealing rings
Replacing brake pipes and hoses
Bleeding the hydraulic brake drive
Checking and replacing the brake booster
Adjusting the parking brake
Replacing the parking brake cables
Adjusting the brake pedal position
Checking and replacing the brake light switch
Car suspension
General information about the suspension
Technical data of suspension
Front suspension strut — removal, inspection and installation
Disassembly and assembly of the shock absorber strut
Front anti-roll bar
Lower control arm front suspension — removal and installation
Front wheel steering knuckle and hub
Rear anti-roll bar
Rear shock absorber — removal and installation
Replacing the upper control arm
Replacing the lower control arm
Replacing the trailing arm
Rear suspension spring
Rear Wheel Hub and Bearing — Removal and Installation
Wheels and tires — general information
Front wheel alignment angles
Steering
General information about steering
Technical characteristics of the steering system
Removal and installation a steering wheel with an airbag
Removal and installation the steering column
Removal and installation tie rod ends
Replacing steering gear covers
Removal and installation the steering gear
Removal and installation the power steering pump
Bleeding the hydraulic power steering system
Replacing wheel mounting bolts
Body and interior
Exterior (external elements)
General information about the car body
Car body and its elements care
Treatment of car body scratches
Repair of dents on the body surface
Body puttying and painting
Repair of significant body damage
Removal and installation the hood
Hood lock and cable
Removal and installation the front bumper
Removal and installation the rear bumper
Removal and installation front fenders
Removal and installation the radiator grille
Removal and installation the ventilation grille deflector
Removal and installation the outside rearview mirror
Interior (internal elements)
Caring for upholstery and carpets
Removal and installation the interior rearview mirror
Removal and installation the center console
Removal and installation the instrument cluster visor
Removal and installation the lower left trim panel
Removal and installation the outer instrument panel trim
Removal the glove compartment
Removal and installation steering column covers
Removal and installation the instrument panel
Removal and installation front seats
Removal and installation the rear seat
Doors, locks and windows
Maintenance of hinges and locks
Windshield and Fixed Glass Replacement Guidelines
Removal the front and rear door trim
Removal the trunk lid trim
Installing door trim
Removal and installation doors
Door adjustment
Removal and installation the door lock
Removal and installation the outside handle and door lock cylinder
Removal and installation the inner door lock handle
Removal and installation front door glass
Removal and installation rear door glass
Removal and installation the glass of the luggage compartment door
Removal and installation front door window lifters
Removal and installation rear door window lifters
Removal and installation the tailgate
Adjusting the tailgate
Removal and installation the tailgate lock
Removal and installation the outer handle and the lock cylinder of the luggage compartment door
Adjusting the lift and slide roof panel
Electrical equipment
Equipment and devices
General information about on-board electrical equipment
Technical characteristics of electrical equipment
Electrical circuits — fault finding
Electrical Connectors — General Information
Fuses — location and ratings
Fuse links — general information
Circuit breakers — general information
Relay — testing and replacement
Checking and replacing the turn signal and hazard warning light relay
Replacing the combined steering column switches
Replacement of ignition lock and cylinder
Hazard warning light switch
Outside mirror position adjustment switch
Rear Window Defogger Switch
Instrument cluster backlight rheostat
Removal and installation the instrument cluster
Checking the windshield wiper electrical circuit
Removal and installation the windshield wiper motor
Removal and installation the radio
Removal and installation broadband speakers
Removal and installation high-frequency speakers
Radio Antenna — Removal and Installation
Checking and repairing the rear window defroster
Replacing headlight bulbs
Headlight adjustment
Headlight replacement
Horn — Removal, Checking and Installation
Replacing incandescent lamps
Checking the drive of the outside rearview mirrors
Checking the cruise control system
Checking the electric windows
Checking the central locking system
Remote control system for central locking
Sliding and lifting roof panel drive
Airbags — General Information and Safety Precautions
Removal and installation airbags and coil springs
Power devices
Precautions when disconnecting the battery
Checking the battery
Replacing the battery
Replacing battery cables
Checking the charging system
General information about the generator
Removal and installation the generator
Engine starting system — general information
Removal and installation the starter
Checking and removing the starter traction relay
Electrical circuits
Engine Management System 1996-1997 Models
Engine Management System 1998-2000 Models
Engine management system for models from 2001
Starting and charging systems for pre-2001 models
Starting and charging systems for models since 2001
Headlights for models from 1996 to 2000
Headlights of models from 2001
Interior Lighting for 1996-1997 Models
Interior Lighting for 1998-2000 Models
Interior lighting for models since 2001
Direction indicator and hazard warning lights
Sidelights and lighting for 1996-2000 models
Overall lighting for models since 2001
Central locking models 1996-2000
Central locking models since 2001
Window regulators for 1996-1997 models
Window lifters for models from 1998
Electrically operated rear view mirror
Differential Lock on 4WD Manual Transmission Models 1996-1997
Differential Lock on 4WD Manual Transmission Models 1998-2000
Glass cleaners and washers
Rear Window Defogger 1996-2000 Models
Rear window defroster for models from 2001
Radio receiver: 1 — left high-frequency speaker
Radiator fan for cooling system of models before 2001
Radiator fan for cooling systems of models from 2001
Тойота Duet (1998-2004)
General information
User manual
Vehicle identification
Technical characteristics of engines installed on Toyota Duet and Daihatsu Sirion
Abbreviations and symbols
General repair instructions
Garage jack and lift paw mounting points
Main parameters of the car
Door lock
Odometer and trip meter
Tachometer — General Information
Fuel quantity indicator
Watches — General Information
Instrument cluster indicators
Window lifters — general information
Light signaling on the car
Flare — General Information
Hood — General Information
Back door
Filler neck hatch
Windscreen wiper and washer control
Rear door glass defroster switch
Mirror control
Seats — General Information
Seat belts
Precautions when operating vehicles equipped with the SRS system
Heater and air conditioner control
Radio tape recorder — main points of operation
Anti-lock braking system (ABS)
Electronic Brakeforce Distribution (EBD)
Traction Control System (TCS)
Vehicle Stability Control (VSC)
Driving a car with automatic transmission
Driving a car with a manual transmission
Features of the transmission of 4WD models
Tips for driving in different conditions
Ignition switch — «KEY FREE» system
Engine start — «KEY FREE» system
If the engine does not start — the «KEY FREE» system
Starting the engine (if the spark plugs are «flooded») — «KEY FREE» system
Starting with an additional battery — the «KEY FREE» system
Engine malfunctions while driving
Spare tire, jack and tools
Jacking up a car
Wheel replacement
Recommendations for choosing tires
Checking tire pressure and condition
Tire replacement
Features of using aluminum wheels
Replacement of wheel disks
Brake pad wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses
Replacing lamps
Maintenance
Service intervals
Engine oil and filter
Checking and replacing coolant
Checking and cleaning the air filter
Checking the battery status
Checking the drive belts of attachments
Checking spark plugs
Checking the ignition timing angle
Checking the idle speed
Checking the end of compression stroke pressure
Checking the level and condition of the working fluid in the automatic transmission
Replacing the working fluid in the automatic transmission
Automatic transmission filter replacement
Checking and replacing oil in the manual transmission and transfer case
Checking and replacing oil in the rear axle gearbox (4WD)
Checking the power steering fluid level
Bleeding the power steering system
Checking the brake fluid level
Power unit
Petrol engines 1.0 l
Valve clearance
Timing belt
Cylinder head — removal and installation
Powertrain assembly
Intake manifold
Exhaust manifold
Main technical data of the mechanical part of the engine
Petrol engines 1.3 l
Valve clearance — checking and adjustment
Timing chain
Cylinder head
Camshafts
Power unit
Air filter
Intake manifold
Exhaust manifold
Main technical data of the mechanical part of the engine
Engine overhaul
Cylinder head — disassembly
Checking, cleaning and repairing cylinder head parts
Cylinder head — assembly
Checking the cylinder block
Cylinder Block — Disassembly
Cylinder block boring
Disassembling the piston-connecting rod assembly
Checking the condition of the piston and connecting rod
Checking the crankshaft
Replacing the rear crankshaft oil seal
Assembling the piston-connecting rod unit
Cylinder block — assembly (KZ series)
Cylinder Block — Assembly (EJ Series)
Cooling system
Checking and replacing coolant
Coolant pump (KZ series) — removal and installation
Coolant Pump (EJ Series)
Thermostat — removal and installation
Radiator — check
Electric fan (KZ series)
Main technical data of the cooling system
Lubrication system
Engine oil and filter
Checking oil pressure
Oil pump (KZ series)
Oil Pump (EJ Series)
Oil pan (KZ series)
Oil pan (EJ series)
Main technical data of the lubrication system
Fuel injection system
Precautionary measures
Diagnostic system — description
«Check Engine» indicator of diagnostic system
Output of diagnostic codes
Clear diagnostic code
Engine Management System Diagnostic Trouble Codes
Checking signals at the terminals of the electronic control unit
Checking the elements of the electronic engine control system using an oscilloscope
Precautions when working with the fuel system
Checking the fuel system on a car
Injectors — removal and installation
Fuel tank
Fuel pump
Air supply system
Electronic control system
Fuel vapor recovery system
Ignition system
Main technical data of the fuel injection system
Starting and charging system
Starter — disassembly
Starter — check
Starter — assembly
Starter — checking operation
Starter relay
Basic technical data of the starting system
Charging system — precautions
On-car checks
Generator — disassembly
Generator — check
Generator — assembly
Main technical data of the charging system
Transmission
Clutch
Clutch pedal
Clutch release cable
Clutch — removal and installation
Main technical data of the clutch
Mechanical gearbox
Checking and replacing oil in manual transmission
Removal the gearbox
Replacing drive shaft seals
Removal and installation the reverse light switch
Removal and installation the speedometer drive cable seal
Removal and installation the gear shift lever
Main technical data of manual transmission
Automatic gearbox
Preliminary checks
Self-diagnosis system
Checking the electrical components of the control system
Selector and ignition key lock system
Test on a fully braked car (stall test)
Checking the gear engagement time
Hydraulic test
Road test
Removal the gearbox
Gearbox — check
Gearbox installation
Replacing oil seals
Replacing the gearbox input shaft seals
Removal and installation the speedometer drive cable seal
Removal and installation coolant hoses
Replacing the working fluid filter
Removal and installation the speed controller
Selector lock cable
Engine start inhibit switch
Basic technical data of automatic transmission
Drive shafts and cardan
Transfer case — removal
Transfer case — installation
Cardan shaft — removal and installation
Cardan shaft — check
Measuring the preload of the rear axle gearbox bearing
Replacing the front seal of the rear axle gearbox
Checking and replacing the rear axle gearbox oil
Main technical data of the rear axle gearbox
Drive shafts — removal
Drive shafts — installation
Checking drive shafts (2WD models with manual transmission and 4WD)
Drive shafts — assembly
Disassembling drive shafts (2WD models with automatic transmission)
Assembly of drive shafts (2WD models with automatic transmission)
Main technical data of drive shafts
Chassis, running gear
Car suspension
Disassembling drive shafts (2WD models with manual transmission and 4WD)
Preliminary check
Checking and adjusting the front wheel alignment angles
Front shock absorber
Lower control arm of the front suspension
Front suspension anti-roll bar
Front axle hub
Rear shock absorber
Rear suspension beam (2WD models)
Rear Axle (4WD Models)
Rear axle shaft
Rear axle hub
Main technical data of the suspension
Steering
Preliminary checks
Removal and installation the steering wheel
Steering gear — removal and installation
Power steering pump
Main technical data of the steering system
Brake system
Bleeding the brake system
Brake pedal
Checking and adjusting the parking brake
Checking the thickness of the brake pads
Master brake cylinder
Vacuum brake booster
Pressure regulator
Front brakes
Rear brakes
Parking brake
Description of the ABS diagnostic system
Checking the ABS system
Resetting ABS system fault codes
Diagnostics of speed sensors and deceleration sensor
Removal and installation the pressure modulator
Front wheel speed sensors
Removal and installation the deceleration sensor
Rear wheel speed sensors
Checking the ABS circuit
Checking vehicle handling improvement systems
Resetting fault codes
Diagnostics of sensors of systems for improving vehicle controllability
Pressure modulator — diagnostics
Control relays — diagnostics
Diagnostics of front wheel speed sensors
Rear Wheel Speed Sensors — Diagnostics
Brake Master Cylinder Pressure Sensors
ABS Circuit Check — Diagnostics
Main technical data of the brake system
Body and interior
Body elements
Front bumper
Rear bumper
Adjusting the hood
Side doors
Back door
Windshield
Rear window
Rear side glass of the body
Instrument panel
Interior trim
Basic technical data of the body
Heating and air conditioning
Safety precautions when working with refrigerant
Vacuuming, charging and checking the system
Charging the system
Cooling lines
Removal the clamp from the tube
Air conditioning and heating control panel
Air conditioning unit
Heater unit
Evaporator — removal and installation
Air conditioning compressor and electromagnetic clutch
Checking electrical components
Main technical data of the air conditioning system
KEY LESS System
SRS security system
Precautions during operation and repair work
Security system connectors
System diagnostics
Front passenger airbag module
Driver airbag module
Basic technical data of the safety system (SRS)
Electrical equipment
Equipment and devices
Body electrical equipment — general information
Relays and fuses
Crash sensor — check
Speed sensor and hazard warning light sensor — check
Driver's Door Lock Control Switch — Check
Electric door lock drive — check
KEY FREE System
Checking components
Instrument cluster
Headlights and lighting
Electric window lifters
Electric mirrors
Navigation system
Main technical data of the body electrical system
Electrical circuits
Symbols used in electrical equipment diagrams
Starter wiring diagram (models with manual transmission)
Starter wiring diagram (models with automatic transmission)
Generator wiring diagram
Engine Management System (EJ-VE Engine Models)
Engine management system (models with K3-VE and K3-VE2 engines)
Instrument cluster (except electronic)
Instrument cluster (electronic without electronic control of automatic transmission)
Instrument cluster (models with electronic automatic transmission control and without VSC)
Instrument cluster (models with VSC)
Dimensions, fog lights, parking lights, ashtray light... (models with automatic transmission)
Brake light wiring diagram
Headlights, horn
Direction indicators and hazard warning lights (little package)
Direction indicators and hazard warning lights (except little package)
Reverse Light Wiring Diagram
Cigarette lighter, rear window heater
Automatic transmission control system (models with electronic automatic transmission control)
Windshield wiper and washer
Rear window wiper and washer
Radio receiver (models without navigation system 1DIN)
Navigation system, radio receiver (models with 1DIN navigation system)
Cooling fan, heater, air conditioner (manually controlled)
Cooling system fan, heater, air conditioner (with automatic control)
Electric window lifts (models with anti-pinch system)
Mirror folding system
Interior lighting, buzzer (models with central locking)
Central locking, key less system, interior lighting, buzzer (without key free system)
Central locking, key free system, interior lighting, buzzer (with key free system)
Emergency unlocking system, lighting switching
Anti-lock braking system with EBD
Vehicle Stability Control (VSC)
SRS safety system
Front passenger seatbelt unfastened indicator
Diagnostic connector
Тойота Dyna Y50/Y60 (1984-1995)
Petrol engines «Y»
Checks and adjustments
Identification, Jacking Points and Abbreviations
Checking the battery status
Cleaning the air filter (paper filter element)
Replacing the air filter (fabric filter element)
Cleaning the air filter (oil type)
Checking the cooling system
Checking drive belts
Checking the lubrication system
Adjusting the ignition timing angle
Checking the normal idle speed
Preliminary checks of the carburetor
Adjusting the frequency and composition of the idle mixture using a gas analyzer
Alternative method of adjusting normal idle speed and mixture composition
Adjusting the increased idle speed
Adjusting the rotation speed set by the throttle valve opening mechanism
Adjusting the rotation speed corresponding to the moment of switching on the throttle positioner (TP)
Adjusting the increased idle speed when the brake booster is engaged
Check the compression pressure («compression»)
Overhaul engine
Cylinder head — removal
Cylinder head — disassembly and inspection
Cylinder head — design description
Cylinder head — assembly and installation
Valve timing mechanism
Valve timing mechanism — design description
Cylinder Block — Preparing for Disassembly
Disassembling the cylinder block
Cylinder Block — Design Description
Assessment of the technical condition of the cylinder block
Removal piston rings
Assessment of the technical condition of connecting rods, pistons and piston rings
Cylinder boring
Assessment of the technical condition and repair of the crankshaft
Assessment of the technical condition and repair of camshaft bearings
Assessment of the technical condition of the holes for the pushers
Replacing the rear crankshaft oil seal
Assembling the piston kit
Cylinder block assembly
Cooling and lubrication system
Troubleshooting the cooling system
Description of the lubrication system
Checking oil pressure
Oil and oil filter change
Oil pump
Oil pump — design description
Description of the cooling system
Checking and replacing coolant
Coolant pump
Thermostat — removal and installation
Radiator — Cleaning and Checking
Troubleshooting the lubrication system
Fuel system
Fuel system — precautions
Troubleshooting the Fuel System
On-car checks
Description of a carburetor with an additional damper in the secondary chamber
Description of a carburetor without an additional valve in the secondary chamber
Carburetors — Removal
Carburetors — disassembly
Checking the carburetor
Assembling the carburetor
Carburetor adjustment
Installing a carburetor
Fuel transfer pump
Fuel shut-off system at forced idle
Starting and charging system
Troubleshooting the Launch System
Disassembling the starter
Checking the starter
Assembling the starter
Determining the performance characteristics of a starter
Precautions — Charging System
Troubleshooting — Charging System
Checking the charging system on the engine
Disassembling a standard generator
Checking the standard generator
Assembly of a standard generator
High speed compact generator
Disassembling a high-speed compact generator
Checking and repairing high-speed compact generator
Generator assembly
Mechanical voltage regulator
Main Ignition Relay
Ignition system
Precautions when working with the ignition system
Electronic ignition timing control
Checking the ignition system on a car
Distributor (contact ignition system) — disassembly, inspection and assembly
Distributor (contactless ignition system without electronic control of the ignition timing)
Distributor (contactless ignition system with electronic control of the ignition timing)
Checking distributors after disassembly
Adjusting the axial clearance of the drive shaft (distributor or centrifugal regulator)
Installation of distributors
Diesel engines «L»
Engine repair
Preliminary checks when adjusting the engine
Checking the air filter condition
Checking the tension of the alternator drive belt
Adjusting the clearances in the valve timing mechanism
Checking and adjusting the injection advance angle
Adjusting idle speed and maximum speed
Adjusting the idle speed with the air conditioner on
Checking the end of compression stroke pressure
Timing Belt — Design Description
Removal the timing belt
Checking the condition of the timing belt
Installing the timing belt
Cylinder head — design description
Removal the cylinder head
Disassembling the cylinder head
Condition monitoring, cleaning and repair of cylinder head components
Replacing the camshaft seal
Cylinder head assembly
Installing the cylinder head
Cylinder Block — Design Description
Disassembling the cylinder block
Cylinder block condition monitoring
Disassembling the piston and connecting rod
Assessment of the technical condition of connecting rods, pistons and piston rings
Cylinder boring
Crankshaft condition monitoring and repair
Replacing crankshaft seals
Pistons and connecting rods — assembly
Cylinder block assembly
Final assembly of the cylinder block
Cooling and lubrication system
Lubrication system — description
Checking oil pressure
Oil and oil filter change
Oil pump
Oil pump — design description
Oil cooler and bypass valves
Oil injectors and check valves
Description of the cooling system
Checking and replacing engine coolant
Water pump
Thermostat — removal and installation
Radiator — cleaning and control
Fuel system
Replacing the fuel filter
Fuel heater assembly with vacuum switch
Fuel heater
Vacuum circuit breaker
Fuel heater relay
Fuel heating system
Injectors — removal and installation
Injectors — design description
Removal the high pressure fuel pump (HPFP)
Fuel injection pump adjustment
Installation of fuel injection pump
Checking and adjusting the parking brake
Starting and charging system
Series Resistance Starting Assist System
System without series resistance
Self-regulating glow plug heating system
Starter — design description
Disassembling the starter
Checking the armature winding
Voltage regulator relay for starting system
Charging system — precautions
Monitoring the status of the charging system on a vehicle
Conventional AC Generator — Design Description
Disassembling the generator
Checking the rotor and stator
Checking the generator brushes
Checking the generator rectifier block
Checking the generator bearing
Generator assembly
Voltage regulator relay for charging system
Transmission
Clutch
Troubleshooting Clutch Problems
Checking and adjusting the clutch pedal
Bleeding the clutch hydraulic drive
Clutch master cylinder
Clutch slave cylinder
Clutch — removal, inspection of parts and installation
Manual gearbox
Removal the gearbox
Disassembling the G55 and G56 gearbox
Checking the components of the G55 and G56 gearbox
Assembly of the G55 and G56 gearbox
Disassembling the R452 and R453 gearbox
Checking R452 and R453 gearbox components
Assembly of gearbox R452 and R453
Gearbox installation
Adjusting the neutral position of the gear shift lever
Cardan shaft
Troubleshooting issues
Removal the propeller shaft
Checking the technical condition of the cardan shaft components
Replacing the crosspiece bearing
Installing the cardan shaft
Chassis, running gear
Car suspension
Adjusting the front wheel alignment angles (DYNA 100)
Front wheel hub (DYNA 100)
Steering knuckle (Dyna 100)
Front suspension (Dyna 100)
Adjusting the front wheel alignment angles (DYNA 150)
Front wheel hub (Dyna 150)
Steering knuckle (Dyna 150)
Front suspension (Dyna 150)
Rear suspension (Dyna 100)
Half shaft (DYNA 150 Single tires)
Half shaft (Dyna 150 Dual tyres)
Rear wheel hub with standard diameter brake drums (Dyna 150 Dual tires)
Rear wheel hub with small diameter brake drums (Dyna 150 Twin tyres)
Rear axle gearbox
Rear shock absorber and spring
Brake system
Checking and adjusting the brake pedal
Checking the performance of the brake booster
Bleeding the brake system
Adjusting the brake pad clearance
Master brake cylinder
Vacuum brake booster
Vacuum pump
Removal the front drum brakes
Checking and repairing front drum brake components
Assembly of front drum brakes
Disc brakes
Rear brakes (DYNA 100) — removal
Checking and repairing rear brake components (DYNA 100)
Installing rear brakes (DYNA 100)
Rear brakes (DYNA 150) — removal
Checking and repairing rear brake components (DYNA 150)
Rear brake assembly (DYNA 150)
Parking brake (type 6.3)
Parking brake (type 7)
Brake force redistribution valve (according to braking acceleration)
Brake force redistribution valve
Steering
Brake hoses tubes
Check on the car
Checking the oil level
Steering column
Steering gear (without power steering)
Power Steering Pump — Checks and Replacement
Power Steering Pump — Removal and Installation
Steering gear (with hydraulic booster)
Removal and checking the bipod
Central steering rod (DYNA 100)
Steering rod assembly (DYNA 100)
Removal, checking and installation the steering rod (DYNA 150)
Removal, checking and installation the longitudinal steering rod (DYNA 150)
Central arm (DYNA 100)
Pendulum arm (DYNA 100)
Steering knuckle arm (DYNA 100)
Steering knuckle arm (DYNA 150)
Electrical equipment and body
Body elements
Disassembling the front door
Door glass replacement
Front door assembly
Rear doors — design description
Front door adjustment
Windshield — Removal
Windshield installation
Rear window — removal
Installing the rear window
Instrument panel — removal
Disassembly and assembly of the instrument panel
Body dimensions
Equipment and devices
Color coding of wires
Body electrical connectors
Replacing connector terminals
Turning on the thermal fuse
Checking voltage
Testing resistance and conductivity
Checking for short circuit
Location of relays and switches
Fuse and relay box
Checking the ignition switch
Headlight switch
Lighting system malfunctions
Headlight control relay
Rear side light control relay
Rheostat (backlight control)
Direction indicator and hazard warning switch
Direction indicator and hazard warning switch — replacement
Direction indicator flasher
Lighting fault indicator relay
Headlight cleaner
Checking the wiper/washer switch
Replacing the wiper/washer switch
Electric cleaner motor
Speedometer — design description
Instrument cluster malfunctions
Tachometer — checking on the car
Fuel level indicator
Instrument cluster circuits
Coolant temperature sensor
Oil pressure indicator
Brake indicator
Lamp test relay
Fuel filter water indicator
Air filter clogging indicator
Timing Belt Replacement Indicator
Speedometer replacement
Front Heater Fan Switch
Front Heater Relay
Front Heater Fan Resistor
Front heater control
Rear Heater Switch
Rear Heater Fan Resistor
Electrical diagrams
Explanations for electrical equipment diagrams
Scheme #1: Power supply, starting, ignition, charging system
Diagram #2: Emission reduction system (1Y, 2Y; 3Y), fuel heater (2L), carburetor, instrument cluster
Scheme #3: Brake lights, overdrive (100, automatic transmission), reversing lights...
Scheme #4: Headlights (100), Headlights (150), Headlight Cleaner (100)
Scheme #5: Windshield wiper and washer, turns and emergency stop, horn...
Scheme #6: Clock, cigarette lighter, radio, radiator and condenser fan...
Diagram #7: Air conditioner, fan and heater, power supply, starting system, instrument cluster
Diagram #8: Glow Plugs (Diesel Engines)