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Highlander 1 (2000-2007, petrol)

Engine Removal — Method and Precautions [Toyota Highlander XU20]

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  • Highlander
  • XU20 (2000-2007)
  • Power unit
  • Overhaul of engines
  • Engine Removal — Method and Precautions
0
If you have decided that the engine should be removed for a major or simply serious repair, some preliminary operations must be performed.

Please read all removal and installation procedures carefully before you begin. The engines discussed here are removed by lowering them to the floor and then raising the vehicle enough to remove the engine from underneath the vehicle. This will require a vehicle lift.

It is very important to choose the right place to do this work. You need a suitable working area and space for the car. If you do not have the opportunity to work in a workshop or garage, you will need, at a minimum, a flat, horizontal, clean work area with asphalt or concrete pavement. Cleaning the engine compartment and the engine before removing the latter will help keep the tools clean and tidy (fig. 6.1 and 6.2).



6.1 After thoroughly covering water-sensitive areas, apply aerosol cleaner to all areas of the engine compartment, applying a larger amount to heavily oiled areas, usually around the cylinder head cover and the lower edges of the cylinder block. If any area dries out, apply more cleaner




Fig. 6.2 Depending on how dirty the engine is, allow the cleaner to soak in according to the directions provided, then use a hose to rinse off the dirt and cleaner. Run the rinse water down into every area you can reach; then dry the important elements with a hair background or napkins


An engine hoist or A-frame will also be required. Make sure the equipment is rated to support the combined weight of the engine and transmission. Safety is a top priority, especially given the potential dangers of this type of procedure.



If you are removing an engine for the first time, it is highly advisable to have an assistant. There are many instances where one person cannot safely perform the steps required to remove a large and heavy engine from a vehicle. A second person should always be on hand to provide assistance in an emergency. Also, if you are removing an engine for the first time, advice and assistance from someone more experienced would be very helpful.

Plan all work in advance. Before you start, get (buy or rent) tools and equipment that you will need but do not have (fig. 6.3 and 6.4). The list of equipment required for safe and relatively easy removal and installation of the engine, in addition to the lifting device (with a set of slings and hooks) includes heavy-duty floor jack, full sets of wrenches and sockets (as described at the beginning of this Guide), wooden blocks, sufficient rags and cleaning solvent to remove traces of spilled oil, coolant and fuel. If any equipment, such as a lifting device, is to be rented, take care of this in advance and perform all the tasks that do not require it before renting it. This will save money and time.



Fig. 6.3. Purchase/rent an engine lift with a lifting capacity that allows the engine to be easily removed from the engine compartment and returned to its place. An adapter like the one shown here can be used to change the angle of the engine when removing or installing it




Fig. 6.4. Purchase/rent a stand that is stable enough to support the engine securely while working on it. In the case of CVTs with three support wheels, stay away from the stand, as it has a tendency to tip over. Therefore, it is recommended to use a stand with four support wheels


Expect to be away from your vehicle for a long period of time. Some major repairs may require a visit to a dealer or specialist service centre. Such services often have busy schedules, so it is recommended to consult with them before removing and disassembling the engine. This will allow you to accurately estimate the time required to complete the repair.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article material has been checked: Kondratyeva Ulyana
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Highlander 1: Overhaul of engines
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Engine restoration options
Diagnostic tests using a vacuum gauge
Checking the compression in the cylinders
Checking oil pressure
Engine Overhaul — General Information
Engine — removal and installation
Engine disassembly sequence
Balance Shafts (Four Cylinder Engines) — Removal and Installation
Pistons and connecting rods — removal
Pistons and connecting rods — installation
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Highlander 1 (2000-2007, petrol) 
  • General information
  • Introduction to the guide
  • Troubleshooting
  • Maintenance
  • Power unit
  • 4-cylinder engine
  • 6-cylinder engine
  • Overhaul of engines
  • Cooling and heating
  • Supply and exhaust system
  • Engine electrical equipment
  • Control system
  • Transmission
  • Automatic gearbox
  • Drive shafts and cardan
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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