Brake system of the car Toyota Highlander 1 (XU20)

Brake system specifications
General information Brake fluid type - DOT 3 Brake pedal Height - 150...160 mm Free play - 2...3 mm Full stroke - not less than 80 mm The gap between the brake booster rod and the master cylinder piston is 0 mm The...

General information about the brake system
The vehicles covered by this Manual are equipped with hydraulically actuated front and rear disc brakes. The disc brakes are self-adjusting and have an automatic brake pad wear compensation function. Hydraulic system...

Anti-lock braking system (ABS) — general information
1. The anti-lock braking system (ABS) is designed to maintain control of the vehicle and provide directional stability and optimum deceleration under heavy braking on most types of road surfaces. This is achieved by...

Brake pads — replacement
Caution: Brake pads on both front or rear wheels must be replaced at the same time; never replace the pads on just one wheel. Dust generated during normal operation of the brake system is harmful to health. Never blow...

Brake caliper — removal and installation
Warning! Dust generated during normal operation of the brake system is harmful to health. Never blow it out with compressed air or inhale it. Always use a certified filter mask when working with the brakes. Never use...

Brake disc — inspection, removal and installation
Inspection 1. Loosen the wheel nuts. Raise the vehicle and support it securely. Remove the wheel and tighten the wheel nuts to hold the disc in place. If you are working on the rear brake disc, release the parking...

Master Cylinder — Removal and Installation
Removal Caution: Brake life will cause damage to painted or polished surfaces. Cover all body parts and be careful not to spill fluid when performing this procedure. If spilled, immediately remove all traces of spilled...

Brake Hoses and Pipes — Inspection and Replacement
Inspection 1. The rubber hoses that connect the steel brake lines to the front and rear brakes should be inspected for cracks, chafing of the outer braid, leaks, bulges and other damage approximately every six months....

Hydraulic brakes — air removal
Warning! When bleeding the brake system, use eye protection. If brake fluid gets into your eyes, rinse them with water immediately and seek medical attention. Note: This procedure is necessary to remove any air that may...

Vacuum brake booster — checking, removal and installation
Checking functionality 1. Press the brake pedal several times with the engine off and check that there is no change in the pedal travel. 2. Press the pedal and start the engine. If the pedal drops slightly, the vacuum...

Parking brake shoes — inspection and replacement
Warning! Dust generated during normal operation of the brake system is harmful to health. Never blow it out with compressed air or inhale it. Always use a certified filter mask when working with the brakes. Never use...

Parking brake — adjustment
1. Slowly depress the parking brake pedal all the way down and count the number of clicks. It should take about 5-7 clicks to engage the parking brake. If the brake moves less than five clicks, there is a possibility...

Brake light switch — removal, installation and adjustment
Removal and installation 1. The brake light switch is located on the bracket at the top of the brake pedal (Fig. 12.1). Fig. 12.1. The table signal switch (A) is located at the top of the brake pedal. Loosen the lock...

Brake Pedal — Pedal Height Adjustment
1. Brake pedal height is the distance from the pedal to the floor (Fig. 13.1). If the pedal height does not correspond to the value specified in Specifications at the beginning of this chapter, it should be adjusted....

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