General information
Brake fluid type - DOT 3
Brake pedal
- Height - 150...160 mm
- Free travel — 2...3 mm
- Full stroke - not less than 80 mm
Clearance between the vacuum brake booster rod and the piston of the main cylinder - 0 mm
Stoplight switch plunger travel (size A) — 2...3 mm
Disc brakes
Minimum thickness of brake pads — see chapter 1
Minimum disc thickness - indicated on the disc
Maximum allowable disc runout
- Front wheels - 0.05 mm
- Rear wheels - 0.15 mm
The minimum thickness of the parking brake pads is 0.8 mm
Tightening torques for threaded connections, Nm (unless otherwise stated)
Caliper mounting bolts
Highlander
Front caliper - 34
rear caliper
- 2003 and earlier (top bolts) — 43
- 2003 and earlier (bottom bolts) — 34
- 2004 and later - 43
Lexus
Front caliper - 34
rear caliper
- 2003 and earlier (top bolts) — 26
- 2003 and earlier (bottom bolts) — 20
- 2004 and later - 43
Caliper Support Bracket Bolts
Highlander
Front caliper - 107
rear caliper
- 2003 and earlier (two wheel drive options) — 62
- 2003 and earlier (all-wheel drive options) — 58
- 2004 and later - 78
Lexus
front caliper
- 2003 and earlier. — 104
- 2004 and later - 107
rear caliper
- 2003 and earlier - 47
- 2004 and later - 78
Bolt fitting type «banjo» between brake hose and caliper - 29
Nuts of fastening of the main cylinder to the vacuum amplifier of brakes — 13
Nuts of fastening of the vacuum amplifier of brakes — 13
Wheel nuts - see chapter 1