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Highlander 1 (2000-2007, petrol)

Axle shaft seals — replacement [Toyota Highlander XU20]

  • Main
  • Highlander
  • XU20 (2000-2007)
  • Transmission
  • Automatic gearbox
  • Axle shaft seals — replacement
0
1. Transmission fluid leakage sometimes occurs due to wear of the cuffs of the drive axle shafts. Replacing these cuffs is a relatively easy operation, since the repair can be performed without removing the gearbox in the block with the drive axle from the car.

2. The axle shaft seals are located on both sides of the transmission where the splined end of the axle shaft enters the differential. If a seal is suspected of leaking, raise the vehicle and support it securely. If the seal is leaking, transmission fluid will be found on the side of the transmission housing.

3. Remove the axle shaft (see chapter 8). If you are replacing the right axle shaft seal, remove the intermediate shaft and axle shaft assembly as a single unit.

4. Using a screwdriver or crowbar, carefully pry and remove the cuff from the mounting hole in the gearbox housing (Fig. 6.4).



Fig. 6.4. Carefully pry up the drive axle shaft seal with a pry bar, screwdriver or special seal puller. Be careful not to damage the surface of the mounting hole


5. If you cannot remove the cuff with a screwdriver or crowbar, you will need a special puller (can be purchased at an auto parts store).



6. Install the new seal using a special mandrel or a large long socket head as a guide. Insert the seal, without repainting it, into the mounting hole until it stops (Fig. 6.6). Lubricate the sealing edge of the new seal with universal grease.



Fig. 6.6. Press in the left axle shaft seal using a large socket head or a special mandrel


7. Install the axle shaft assembly (see chapter 8). Be careful not to damage the sealing edge of the new cuff.

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Highlander 1: Automatic gearbox
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Brake pedal Position-dependent Gearshift Locking System (BTSI)
Selector lever — replacement
Gear Shift Cable — Replacement and Adjustment
Diagnostics — General Information
General information about automatic transmission
Transmission Fluid Heat Exchanger — Removal and Installation
Transfer case — removal and installation
Automatic transmission in block with driving axle — removal and…
Overhaul of automatic transmission in block with drive axle
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Highlander 1 (2000-2007, petrol) 
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