Car clutch repair Toyota Corona 9 (T190)

Bleeding the clutch hydraulic drive
Note: After any work involving air entering the clutch hydraulic system, bleed it. Caution: Do not allow brake fluid to come into contact with painted surfaces. If brake fluid comes into contact with a painted surface,...

Checking and adjusting the clutch pedal travel
1. Check the height of the clutch pedal from the floor. Pedal height from the bottom: Models up to 96 g - 152-162 mm Models from 96 g - 149-159 mm 2. If necessary, adjust the pedal height. To do this, loosen the lock...

Removal the clutch release master cylinder
1. Using a syringe, remove the liquid from the cylinder 2. Using a special tool, disconnect the clutch hydraulic line and drain the fluid into a container. 3. Remove the cotter pin and fork axle. 4. Unscrew the two...

Disassembling the clutch release master cylinder
Clutch master cylinder (except for engine 2C): 1 - filler cap, 2 - float, 3 - expansion tank, 4 - sealing ring, 5 - rod, 6 - cotter pin, 7 - fork axle, 8 - fork, 9 - piston stopper (Models up to 96.), 10 - piston with...

Checking the clutch master cylinder
Note: Blow out the disassembled clutch cylinder parts with compressed air. 1. Check the cylinder bore for rust and scoring. Replace the cylinder if necessary. 2. Check the piston and seals for scratches, nicks, cracks...

Clutch Master Cylinder Assembly
1. Lubricate the surfaces indicated by arrows in the figure. 2. Insert the piston into the cylinder. 3. (Models up to 1996.) Install the piston rod assembly with a new piston stop. (Models from 1996.) Install the piston...

Installing the Clutch Master Cylinder
1. Install the clutch master cylinder and tighten the mounting nuts. Tightening torques for the mounting nuts: Models up to 1996: 7.8 Nm Models from 1996: 12 Nm 2. Using a pliers tool, connect the clutch hydraulic hose....

Removal the clutch release slave cylinder
1. (Models up to 96 with 3S-GE engine) Remove the protective cover. a) Unscrew the two bolts and remove the protective cover. b) Unscrew the bolt securing the tube to the bracket. (Models from 1996.) Loosen the bolt and...

Disassembling the clutch release drive slave cylinder
(Models up to 1996.) Clutch release slave cylinder: 1 - bleed nipple, 2 - cylinder body, 3 - spring, 4 - piston, 5 - rod, 6 - dust cover, 7 - protective cover (Models from 1996.) Clutch release slave cylinder: 1 -...

Checking the clutch release slave cylinder
Note: Blow out the disassembled parts of the clutch slave cylinder with compressed air. 1. Check the cylinder bore for rust and scoring. Replace the cylinder if necessary. 2. Check the piston and seals for scratches,...

Clutch Release Drive Slave Cylinder Assembly
1. Apply grease to the piston. 2. Insert the piston with spring into the cylinder. 3. Put on the dust cover and insert the piston rod into the cylinder. 4. Install the bleed nipple.

Installing the clutch release slave cylinder
1. Install the slave cylinder. a) (Models up to 1996 with 3S-GE engine) Install the slave cylinder with the tube bracket and tighten the two bolts. Tightening torque 72 Nm. b) (Other models) Install the slave cylinder...

Removal the clutch
Clutch: 1 - clutch disc, 2 - release bearing, 3 - boot, 4 - clutch release fork, 5 - clutch housing, 6 - flywheel, 7 - clutch disc 1. Remove the gearbox. (see the relevant section). 2. Remove the clutch cover and disc:...

Checking clutch components
1. Check the clutch disc for wear and damage. Using a caliper, measure the depth of the rivet heads from the surface of the lining. The minimum rivet depth is 0.3 mm. If the depth is less than the permissible limit,...

Clutch installation
1. Install the clutch disc and clutch housing onto the flywheel. a) Using a centering mandrel, install the disc and clutch housing. b) Align the timing marks on the clutch housing and flywheel. c) Temporarily tighten...

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Corona T190 (1992-1997)