Brake system of the car Toyota Land Cruiser 60/80

General information about the braking system
The cars are equipped with disc or drum hydraulic brakes. Gaps between pads and disc (or drum) are adjusted automatically. The rear brake shoes are adjusted when the handbrake is applied. Hydraulic drive Dual-circuit...

Technical characteristics of the brake system
Clearance between brake booster pushrod and master cylinder piston Disc brakes: – thickness of linings: • standard 10,0 • ultimate 4,0 – thickness of handbrake lining: • standard 4,0 • ultimate 1,0 - disc runout no more...

ABS system units
FJ80 vehicles have been equipped with an automatic brake release system since 1993 (ABS system), designed to increase the stability of the vehicle under conditions of sudden braking. The pressure in the brake circuit is...

Diagnostics and repair of ABS system
When the ignition is turned on, the ABS indicator lamp lights up and goes out after the engine is started. If the lamp remains lit, a fault has been registered in the ABS system. Caution! The ABS warning light may...

Replacing disc brake pads (front or rear)
Attention! The pads are changed only as a set for one axle. When cleaning the pads, remove dust and dirt by wiping with a rag soaked in alcohol or a special liquid; blowing is prohibited. Replacement 1. Unscrew the cap...

Brake Caliper — Removal, Disassembly and Installation
Attention! In case of serious damage (for example, when liquid leaks) it is recommended to replace the support. Supports are changed in pairs on one axle. The procedure described below applies to both 4-cylinder and...

Brake disc — inspection, removal and installation
1. Loosen the wheel nuts, lift the car and place it on stands. 2. Remove the wheels and tighten the wheel nuts back into place to secure the disc to the hub (to ensure that force is applied to the disc, washers can be...

Replacing drum brake shoes
Installing the A-side pad 1. Left wheel; 2. Right wheel; 3. To the front of the car Position of the pads after assembly 1. Left wheel; 2. Right wheel; 3. To the front of the car Attention! The pads are changed only as a...

Wheel brake cylinder — removal and disassembly
Wheel cylinder parts of horizontal brake shoes Wheel cylinder parts of vertical brake shoes 1. Cap; 2. Bleeding nipple; 3. Cover; 4. Piston; 5. Cuff; 6. Spring; 7. Cylinder Diagram of cylinder installation on brakes...

Brake Master Cylinder — Removal, Disassembly and Installation
Small reservoir brake master cylinder parts 1. Cork and mesh filter; 2. Tank; 3. Retaining ring; 4. Primary piston with spring; 5. Secondary piston with spring; 6. Lock bolt; 7. Plug; 8. Fitting Large reservoir brake...

Hydraulic Hoses and Tubes — Replacement
It is recommended to check the condition of the hoses and tubes every 6 months. If cracks, leaks, swelling or other damage are found, replace the hose. Replacing front brake hoses 1. Raise the car and remove the wheel....

Bleeding the brake hydraulic system
The need for bleeding arises after disconnecting the master cylinder tubes or when the level in the tank drops significantly. When disassembling the hydraulic drive of one wheel, you can limit yourself to removing air...

Vacuum brake booster — removal, inspection and installation
Checking the work 1. Press the brake pedal several times with the engine off. The pedal travel should not change with each press. 2. Press the pedal and start the engine – the pedal should move forward slightly....

Rear disc brake handbrake pads
Check and replace 1. Remove the brake disc. 2. Clean the handbrake mechanism. 3. Check the remaining thickness of the friction linings. Replace the pads if the material thickness is less than 1.0 mm. 4. Remove the...

Adjusting the handbrake
The handbrake should provide braking on a slope with 5 clicks of travel. Adjustment is necessary if the brake travel is less than 4 or more than 5 clicks. 1. Remove the center section to gain access to the regulator. 2....

Handbrake cable — replacement
1. Remove the center section to gain access to the regulator. 2. Release the brake lever and loosen the lock nut and adjusting (lower) nut. 3. Remove the cable from the lever. 4. While working under the vehicle, pull...

Brake light switch — removal and installation
Switch location Switch (indicated by the arrow) mounted on the top of the pedal. When the pedal is pressed, the switch contacts close and the brake light comes on. Removal and installation 1. Disconnect the battery from...

Rear brake pressure regulator (metering and bypass valve)
Location of the regulator The pressure regulator is designed to compensate for the pressure in the rear brakes when the load on the rear axle increases. The unit is located above the rear axle beam and contains a valve,...

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