Brake system of the car Toyota Dyna (100/150)

Checking and adjusting the brake pedal
1. Check the height of the pedal above the floor panel. Pedal height DYNA 100 - 178 mm DYNA 150 - 183 mm If necessary, adjust the pedal height. 2. Adjusting the pedal height: a) Loosen the brake light switch. b) Loosen...

Checking the performance of the brake booster
1. Checking the functionality. a) By pressing the brake pedal several times with the engine off, check that there is no change in the amount of reserve pedal travel. b) Press the brake pedal and start the engine. If the...

Bleeding the brake system
Recommendation: if any work is carried out on the brake system, or if there is a suspicion of air in the brake lines, the brake system must be bled. Warning: Do not allow brake fluid to come into contact with painted...

Adjusting the brake pad clearance
(Drum brakes). 1. Adjust the brake pad clearance. a) Jack up the car and place it on supports. b) Remove the plugs from the holes for adjusting the pads in the brake shield. c) Using the adjusting lever, rotate the...

Master brake cylinder
Removal the master cylinder Warning: Do not allow brake fluid to come into contact with painted surfaces. Wash it off immediately. 1. Remove the brake fluid with a syringe. 2. Remove the first air duct. 3. Remove the...

Vacuum brake booster
Removal 1. Remove the brake master cylinder. 2. Disconnect the vacuum hose from the brake booster. 3. Remove the cotter pin and take out the pin. 4. Unscrew the four screws and remove the brake booster.

Vacuum pump
Removal 1. Disconnect the vacuum hose. 2. Disconnect the oil supply hose. 3. Remove the pump. a) Unscrew the three mounting bolts. b) Remove the pump and O-ring. Installing a vacuum pump 1. Install the O-ring and vacuum...

Removal the front drum brakes
1. Remove the front wheel. 2. Remove the brake drum (DYNA 100) or the drum from the hub (DYNA 150). Note: If the brake drum cannot be removed, then you need to: (Without automatic gap adjuster) after removing the plug...

Checking and repairing front drum brake components
1. Check disassembled parts for wear, rust or damage. 2. Check the thickness of the brake pads: Drum brake. 1 - Bleed nipple, 2 - Holder, 3 -; 7 - Upper and lower brake pads, 4 - Retaining spring, 5 - Return spring, 6 -...

Assembly of front drum brakes
Note: Assembly should be performed as shown in the figures. DYNA 150 (with automatic clearance regulator) DYNA 150 (without automatic gap adjuster) DYNA 100 1. Assemble the wheel cylinder. (DYNA 100) a) Apply lithium...

Disc brakes
Disc brake. 1 - Bracket, 2 - Brake pipe and bracket, 3 - Brake shoe, 4 - Brake shoe support plates, 5 - Spring, 6 - Set bolt, 7-; 15 - Anti-squeak gasket, 8 - Dust cover, 9 - Bushing, 10 - Sliding sleeve, 11 - Piston,...

Rear brakes (DYNA 100) — removal
1. Remove the rear wheel. 2. Unscrew the bolt and remove the brake drum. Note: If you have difficulty removing the brake drum, you must perform the following operations: (With front disc brakes) a) Insert a screwdriver...

Checking and repairing rear brake components (DYNA 100)
1. Inspect the disassembled parts. Check the disassembled parts for wear, rust, or damage. 2. Measure the thickness of the brake pad linings. Minimum thickness - 1.0 mm Nominal thickness - 5.0 mm If the pad lining...

Installing rear brakes (DYNA 100)
Note: The assembled parts should look like the picture. With front disc brakes With front drum brakes 1. Assemble the wheel cylinder. a) Apply lithium-based grease to the parts as shown in the figure. b) Assemble the...

Rear brakes (DYNA 150) — removal
1. Remove the rear wheel. 2. Remove the brake drum. a) (Single tires) Remove the brake drum. b) (Twin tires) Remove the axle shaft and remove the brake drum assembly with the hub. Note: If you have difficulty removing...

Checking and repairing rear brake components (DYNA 150)
1. Inspect the disassembled parts. Check the disassembled parts for wear, rust, or damage. 2. Measure the thickness of the brake pad linings. Nominal thickness: Twin tires - 6.5mm Single tires - 6.5 mm Small diameter -...

Rear brake assembly (DYNA 150)
Note: The assembled parts should look like the picture. With automatic gap adjuster. Without automatic gap adjuster. With small diameter brake drums. Rear brake (DYNA 150). 1, 19 - Retainer, 2 - Holder, 3 Brake shield,...

Parking brake (type 6.3)
Removal 1. Disconnect the propeller shaft. 2. Remove the drum. a) Chisel the nut using a hammer and chisel. b) Unscrew the nut and remove the washer. c) Release the parking brake lever. d) Remove the drum. Note: If you...

Parking brake (type 7)
Removal 1. Disconnect the propeller shaft. 2. Remove the drum. a) Bend back the caulked part of the nut using a hammer and chisel. b) Unscrew the nut and remove the washer. c) Release the parking brake lever. d) Remove...

Brake force redistribution valve (according to braking acceleration)
Brake force redistribution valve (by acceleration braking). 1 - Bleed bolt, 2 - Brake force redistribution valve, 3 - Bracket. Removal 1. Disconnect the two brake pipes. 2. Unscrew the three bolts and remove the valve...

Brake force redistribution valve
Removal 1. Disconnect the brake pipes. 2. Remove the valve assembly. a) Unscrew the two bolts and detach the earring bracket. b) Unscrew the valve bracket mounting bolts and remove the valve. Installation 1. Install the...

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