Checking and adjusting the brake pedal 1. Check the height of the pedal above the floor panel. Pedal Height DYNA 100 - 178 mm DYNA 150 - 183 mm If necessary, adjust the height of the pedal. 2. Pedal height adjustment: A) Loosen the brake light switch. b)...
Checking the performance of the vacuum brake booster 1. Performance check. A) After depressing the brake pedal a few times with the engine off, check that there is no change in the pedal back-up travel. b) Depress the brake pedal and start the engine. If the pedal goes...
Bleeding the brake system Recommendation: in case of any work on the brake system, or if air is suspected in the brake lines, the brake system must be bled. Warning: Do not allow brake fluid to come into contact with painted surfaces. You need...
Brake shoe clearance adjustment (Drum type brakes). 1. Adjust brake pad clearance. A) Jack up and put the car on stands. b) Remove the plugs from the holes for adjusting the pads in the brake shield. V) Use the adjusting lever to turn the adjusting...
Master brake cylinder Removing the Master Cylinder Warning: Do not allow brake fluid to come into contact with painted surfaces. You need to wash it off immediately. 1. Remove the brake fluid with a syringe. 2. Remove the first duct. 3....
Vacuum brake booster Removing 1. Remove the main brake cylinder. 2. Disconnect the vacuum hose from the brake booster. 3. Remove cotter pin and remove pin. 4. Turn away four and remove the vacuum amplifier of brakes.
Vacuum pump Removing 1. Disconnect the vacuum hose. 2. Disconnect the oil supply hose. 3. Remove the pump. A) Loosen the three mounting bolts. b) Remove pump and O-ring. Vacuum pump installation 1. Install O-ring and vacuum pump....
Removing the front drum brakes 1. Remove the front wheel. 2. Remove the brake drum (DYNA 100) or drum from hub (DYNA 150). Note: If the brake drum cannot be removed, then: (Without automatic gap adjuster) having unscrewed the plug from the hole in...
Inspection and repair of front drum brake components 1. Check disassembled parts for wear, rust, or damage. 2. Check the thickness of the lining on the brake pads: Drum brake. 1 - Bleeding fitting, 2 - Holder, 3 -; 7 - Upper and lower brake pads, 4 - Retaining spring, 5 -...
Front drum brake assembly Note: Assemble as shown in the figures. DYNA 150 (with automatic gap adjuster) DYNA 150 (without automatic gap adjuster) DYNA 100 1. Assemble the wheel cylinder. (DYNA 100) A) Apply lithium-based grease to the cylinder...
Rear brakes (DYNA 100) — withdrawal 1. Remove the rear wheel. 2. Turn out a bolt and remove a brake drum. Note: in case of difficulty when removing the brake drum, perform the following operations: (With front disc brakes) A) Insert a screwdriver into the...
Inspection and repair of rear brake components (DYNA 100) 1. Inspect the disassembled parts. Check disassembled parts for wear, rust, or damage. 2. Measure the thickness of the brake pads. Minimum thickness - 1.0 mm Nominal thickness - 5.0 mm If the pad lining thickness is...
Installing the rear brakes (DYNA 100) Note: The assembled parts should look like the picture shown. With front disc brakes With front drum brakes 1. Assemble the wheel cylinder. A) Apply lithium-based grease to the parts as shown in the illustration. b)...
Rear brakes (DYNA 150) — withdrawal 1. Remove the rear wheel. 2. Remove the brake drum. A) (Single tires) Remove the brake drum. b) (Twin tires) Remove the axle shaft and remove the brake drum assembly with the hub. Note: If you have difficulty removing...
Inspection and repair of rear brake components (DYNA 150) 1. Inspect the disassembled parts. Check disassembled parts for wear, rust, or damage. 2. Measure the thickness of the brake pads. Nominal Thickness: Dual Tires - 6.5mm Single tires - 6.5mm Small diameter - 6.5 mm...
Rear brake assembly (DYNA 150) Note: The assembled parts should look like the picture shown. With automatic gap adjuster. Without automatic gap adjuster. With small diameter brake drums. Rear brake (DYNA 150). 1, 19 - Retainer, 2 - Holder, 3 Brake...
Parking brake (type 6.3) Removing 1. Disconnect the cardan shaft. 2. Remove the drum. A) Loosen the nut with a hammer and chisel. b) Loosen the nut and remove the washer. V) Loosen the parking brake lever. G) Remove the drum. Note: If it is...
Parking brake (type 7) Removing 1. Disconnect the cardan shaft. 2. Remove the drum. A) Bend back the caulked part of the nut with a hammer and chisel. b) Loosen the nut and remove the washer. V) Loosen the parking brake lever. G) Remove the...
Brake force distribution valve (for acceleration deceleration) Brake force distribution valve (for acceleration deceleration). 1 - Bleeding bolt, 2 - Brake force redistribution valve, 3 - Bracket. Removing 1. Disconnect two brake pipes. 2. Turn off three bolts and remove the valve...
Brake force distribution valve Removing 1. Disconnect brake pipes. 2. Remove valve assembly. A) Remove two bolts and detach the earring bracket. b) Loosen the valve bracket bolts and remove the valve. Installation 1. Install valve assembly and...