Removal and installation a turbocharger: 1 - heat shield #2, 2 - heat shield #1, 3 - outlet pipe, 4 - turbocharger assembly, 5 - actuator, 6 • air hose, 7 - coolant supply pipes, 8 - cooling system hoses, 9 - oil drain hose, 10 - oil pipes, 11 - gasket, 12 - gasket, 13 - bracket, 14 - turbocharger bracket, 15 - outlet pipe, 16 - gasket, 17 - exhaust manifold heat shield #2, 18 - heat shield #1
1. Drain the coolant from the engine.
2. Disconnect the air tube.
3. Remove the thermal insulators.
(Modifications)
- a) Unscrew 4 bolts, nut and remove heat shield N41.
- b) Unscrew the two bolts and remove heat shield No.2.
(Serial version)
- a) Unscrew the two bolts and remove heat shield No.1.
- b) Unscrew the bolt, nut and remove heat shield No.1
- c) Unscrew the two bolts and remove the heat shield of the exhaust manifold No.2.
5. Remove the turbocharger bracket by unscrewing the three bolts.
6. Loosen the three bolts and remove the exhaust manifold bracket.
7. Remove the outlet pipe by unscrewing the four bolts.
8. Remove the turbocharger assembly,
- a) Disconnect the following hoses from the pipes: (1) - two coolant supply hoses; (2) - oil drain hose.
- b) Unscrew the nut securing the oil pipe bracket to the cylinder block.
- c) Unscrew the bypass bolt securing the oil pipe to the oil filter bracket.
- d) Unscrew the four nuts, remove the turbocharger assembly and gasket.
6. Unscrew the two nuts, disconnect the oil pipes and remove the gasket.
9. Unscrew the two nuts, disconnect the coolant supply pipes and remove the gasket.
10. Remove the two bolts and turbocharger bearing holder cover.