Starter with planetary gear (0.8 kW) (4A-FE, 5E-FE and 7A-FE): 1 - traction relay, 2 - core cover, 3 - drive lever, 4 - drive side cover, 5 - plate, 6 - satellites, 7 - washer, 8 - carrier, 9 - washer, 10 - epicycle, 11 - shock absorber, 12 - bearing, 13 - washer, 14 - circlip, 15 - freewheel, 16 - limiter sleeve, 17 - retaining ring, 18 - pinch bolt, 19 - cover on the collector side, 20 - brush holder, 21 - O-ring, 22 - body, 23 - O-ring, 24 - armature
1. Remove the traction relay.
- A) Loosen the nut and disconnect the wiring harness from the output of the traction relay,
- b) Loosen the 2 nuts securing the traction relay to the starter cover from the gear side and remove the relay.
2. Loosen the two tie bolts and pull out the housing assembly with the stator winding together with the armature.
3. Loosen the O-ring screws and remove the manifold side cover while holding the wiring harness.
4. Remove the brush holder.
- A) Use a screwdriver to depress the spring and disconnect the brush holder.
- b) Disconnect 4 brushes and remove the brush holder.
5. Disconnect the anchor from the starter housing.
6. Remove 2 O-rings from starter housing.
7. Disconnect the drive arm and freewheel with drive gear together with the shock absorber from the cover on the side of the drive gear.
8. Remove satellites. Disconnect the washer from the shock absorber (1), 3 satellites (2) and plate (3).
9. Remove freewheel from drive gear.
- A) Using a screwdriver, slide the stop sleeve towards the freewheel.
- 6) Remove the retaining ring with a screwdriver.
- V) Remove the limiter sleeve and freewheel.
10. Remove carrier and epicycle.
- A) Using pliers, remove the circlip and washer.
- b) Remove the carrier and washer.