Note:
- Thoroughly clean all parts to be installed.
- Before mounting rotating and/or sliding parts, lubricate their working surfaces with fresh engine oil.
- Replace all gaskets, seals and valve stem seals with new ones.
1. (2S, 2S-T) Install the combustion chamber inserts.
- ledge - "-"0,03-"+"0.02mm
2. (5E-FE) Install the spark plug tubes.
- Note: When using a new cylinder head, spark plug tubes must be installed in it.
- A) Apply glue to the surface of the spark plug tube hole.
- V) Using a press, press in a new spark plug protective tube, ensuring that it protrudes 55.5-56.5 mm from the plane of the camshaft bearing cap connector.
Note: Do not press in the tube more than necessary.
3. (5E-FE) Install the #4 camshaft bearing cap.
- A) Clean the #4 bearing cap and cylinder head surfaces.
- b) Apply sealant to bearing cap #4 as shown.
- V) Apply a little engine oil to the threads of the bolts and under the heads of the #4 bearing cap mounting bolts.
- G) Install the #4 bearing cap and tighten the two bolts alternately.
- Tightening torque - 13 Nm
4. (5E-FE) Install the segment plug.
- A) Remove old sealing material.
- b) Apply sealant to the segment plug as shown in the illustration and install it in the cylinder head.
5. (5E-FE) Install engine lift brackets #1 and #2 (if filmed).
- Torque:
- bracket No. 1 - 21 Nm
- bracket No. 2 - 43 Nm
6. (5E-FE) Install the wiring retaining plate (if filmed).
7. Install valves.
- A) Using a suitable tool, install new valve stem seals.
Note: Inlet valve stem seals are painted gray or brown, and exhaust valve stem seals are painted black.
- b) Install the following parts:
- (1) valve;
- (2) spring seat;
- (3) valve spring;
- (4) spring plate.
Note: (3S-GE)Install the valve spring with the mark up as shown.
- V) Using a suitable tool, compress the valve spring and install two cotters around the valve stem.
- G) Using a plastic-headed hammer, lightly tap the end of the Valve Stem to ensure that the valve is securely held in place by the pegs.
8. Install the valve lifters and shims; make sure the pushers turn freely by hand.