- a) Using the special tool, install a new snap ring.
- b) Apply transmission oil to the splines of the inner joint.
- c) Using a brass rod and hammer, install the drive shaft until it is secured by the retaining ring.
Note: Before installation, turn the snap ring on the drive shaft with the cut side down.
2. Check that the left drive shaft is installed correctly.
- a) Check that there is an axial clearance of 2-3 mm.
- b) Check that the drive shaft cannot be removed manually.
3. Install the right drive shaft. (3S-GE, 3S-FE and 4S-FE)
- a) Apply transmission oil to the splines of the inner joint. Apply consistent grease to the working lip of the oil seal.
- b) Install the center drive shaft with the right drive shaft through the bearing bracket.
Note: Be careful not to damage the seal lip.
- c) Using pliers, install a new snap ring.
- d) Install and tighten the two bolts. Tightening torque 64 Nm.
- c) Install and tighten the two bolts.
- (For models with engines 2C, 4A-FE) Using a screwdriver and hammer, install the drive shaft into the gearbox.
Note: Be careful not to damage the covers.
4. Connect the drive shaft to the hub.
Note: Be careful not to damage the inner seal.
This material is taken from a resource toyotaman
5. Connect the steering knuckle to the lower arm. Tightening torques for models with engines:
- 3S-GE: 91 Nm
- 3S-FE, 2C, 4A-FE and 4S-FE: 127 Nm
6. (3S-GE, 3S-FE and 4S-FE) Connect the anti-roll bar to the lower arm. Tightening torque 64 Nm.
7. Connect the tie rod end.
- a) Connect the tie rod end to the steering knuckle and tighten the nut. Tightening torque 49 Nm.
- b) Install a new cotter pin.
Note: If the cotter pin holes do not match, turn the nut a little further.
8. Install the lock nut, lock nut cap and new cotter pin
- a) Install and tighten the lock nut. Tightening torque 226 Nm.
- b) Install the lock nut cap and new cotter pin.
9. (Manual transmission) Fill the gearbox with transmission oil.
(Automatic transmission) Fill with working fluid.
10. Install the lower engine guard.
11. Install the front wheel and lower the vehicle. Tightening torque 103 Nm.
12 Check the front wheel alignment angles.