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Duet (1998-2004) Dyna Y50/Y60 (1984-1995)

Removal the gearbox [Toyota Duet M100]

  • Main
  • Toyota
  • Duet (1998-2004)
  • Transmission
  • Mechanical gearbox
  • Removal the gearbox
0
Note:
  • When removing and installing the gearbox, refer to the assembly drawing "Gearbox".
  • Installation is carried out in the reverse order of removal.
  • After installation, adjust the clutch pedal.


When removing, please pay attention to the following operations:

1. Disconnect the cable from the negative terminal of the battery.

2. Disconnect the speedometer drive cable.

3. Remove the engine wiring harness clamp.



4. Remove the upper radiator mounting bracket and secure the radiator.





Transmission.
1 - upper radiator mounting bracket,
2 - speedometer drive cable,
3 - ground wire,
4 - gearbox assembly,
5 - gearbox mounting amplifier,
6 - wiring harness,
7 - rack No.1,
8 - holder,
9 - main shaft hole cover,
10 - universal joint,
11 - rear support of the power unit,
12 - subframe.


5. Mark the intermediate steering column shaft and remove it.





6. Hang the engine on the hoist.


7. Remove the subframe:

a) Place the puller under the subframe.


b) Gradually lower the frame to the distance indicated in the figures.

Distance:
  • Models up to 05.2000 - 110 mm
  • Models from 05.2000 - 50 mm



Models before 05.2000.




Models from 05.2000.


c) Remove the rear support of the power unit.





8. Drain the oil from the gearbox.

9. Loosen the bolts securing the rear support of the power unit.



10. Loosen the steering gear bracket mounting bolts.

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The article material has been checked: Kolokoltsev Grigory
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Duet: Mechanical gearbox
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Checking and replacing oil in manual transmission
Replacing drive shaft seals
Removal and installation the reverse light switch
Removal and installation the speedometer drive cable seal
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Main technical data of manual transmission
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Duet (1998-2004) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.0 l
  • Petrol engines 1.3 l
  • Engine overhaul
  • Cooling system
  • Lubrication system
  • Fuel injection system
  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and cardan
  • Chassis, running gear
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Body elements
  • Heating and air conditioning
  • SRS security system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Dyna Y50/Y60 (1984-1995) 
  • Petrol engines «Y»
  • Checks and adjustments
  • Overhaul engine
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Ignition system
  • Diesel engines «L»
  • Engine repair
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Transmission
  • Clutch
  • Manual gearbox
  • Cardan shaft
  • Chassis, running gear
  • Car suspension
  • Brake system
  • Steering
  • Electrical equipment and body
  • Body elements
  • Equipment and devices
  • Electrical diagrams
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