Vehicle starting and charging system Toyota Duet

Starter — disassembly
Starters with a power of 0.8 and 1.0 kW of various types were installed on Toyota Duet / Daihatsu Sirion vehicles: type 1: without gearbox; type 2: with planetary gear. Type 1 1. Disconnect the wire from the traction...

Starter — check
Checking the anchor 1. Using an ohmmeter, check for conductivity between the collector lamellas. If not, replace the anchor. 2. Check if the armature winding is shorted to ground. Using an ohmmeter, check for...

Starter — assembly
Type 1 Note: Use high temperature grease on bearings and gears when assembling the starter. 1. Install the overrunning clutch on the armature shaft. 2. Install the thrust sleeve. 3. Install the retaining ring. 4. Press...

Starter — checking operation
Warning: Perform this test for 3-5 seconds to avoid damaging the stator winding. 1. Checking the pull-in winding of the traction relay. a) Disconnect the wire from the starter terminal "C". b) Connect the wires from the...

Starter relay
1. Checking the relay. a) Using an ohmmeter, check for continuity between terminals "1" and "2". b) Using an ohmmeter, make sure there is no continuity between terminals "3" and "4". If the conductivity is not as...

Basic technical data of the starting system
Specifications Tightening torques for threaded connections

Charging system — precautions
1. Make sure the battery cables are connected to the correct terminals. 2. When fast charging the battery, disconnect the wires from its terminals. 3. When measuring, do not use a high voltage tester with high input...

On-car checks
1. Check the density and level of electrolyte in each section of the battery. a) Check the specific gravity of the electrolyte in a fully charged battery at 20°C. Density - 1.25-1.27 kg/dm³ If the density is lower,...

Generator — disassembly
1. Remove the generator pulley. (Method "A") Secure the generator shaft from turning with a wrench, and loosen the pulley nut with an impact wrench. (Method "B") a) Hold special tool "A" with a torque wrench and tighten...

Generator — check
Checking the rotor 1. Check if there is a break in the excitation winding. Using an ohmmeter, measure the resistance between the slip rings. Nominal resistance (in a cold state) — 2.7 - 3.1 Ohm If the resistance tends...

Generator — assembly
1. Install the drive side generator cover onto the rotor. 2. Install the washer onto the rear bearing. 3. Lightly tap with a plastic-headed hammer to install the rectifier housing. Secure the housing with four nuts. 4....

Main technical data of the charging system
Specifications Tightening torques for threaded connections

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