Manual gearbox of the car Toyota Dyna (100/150)

Removal the gearbox
1. Disconnect the negative terminal from the battery. 2. Raise the vehicle, place it on stands and drain the transmission oil. Warning: Make sure the machine is securely fastened. 3. Remove the driveshaft. 4. (DYNA 150)...

Disassembling the G55 and G56 gearbox
1. Remove the release fork and bearing. 2. Remove the reversing light switch and the speedometer driven gear. 3. Remove the clutch housing from the gearbox housing. 4. Remove the gear shift lever housing assembly....

Checking the components of the G55 and G56 gearbox
1. Check the secondary shaft and inner bearing ring. a) Using a caliper, measure the thickness of the secondary shaft edges. Minimum thickness - 4.80 mm b) Using a caliper, measure the thickness of the edges of the...

Assembly of the G55 and G56 gearbox
1. Install the secondary shaft into the intermediate plate by pressing the secondary shaft and lightly tapping the intermediate plate. 2. Install the input shaft. a) Apply grease to the 13-roller needle roller bearing...

Disassembling the R452 and R453 gearbox
1. Remove the release fork and bearing. 2. Remove the reversing light switch and the speedometer driven gear. 3. Remove the clutch housing from the gearbox housing. 4. Remove the gearshift housing assembly using a...

Checking R452 and R453 gearbox components
1. Check the secondary shaft. a) Using a micrometer, measure the thickness of the secondary shaft edges. Minimum thickness - 4.70 mm b) Using a micrometer, measure the outside diameter of the secondary shaft journals....

Assembly of gearbox R452 and R453
1. Install the reverse gear lock pin and spring. Use a hammer and special tool to screw in the split pin. 2. Install the gear selection and engagement lever and shaft. a) Install the gear selection and engagement lever,...

Gearbox installation
1. Install the gearbox and tighten the bolts. Tightening torque - 72 Nm 2. Bolt the gearbox to the rear engine mount. a) (DYNA 100) Tighten the mounting bolt and nut. Tightening torque - 49 Nm b) (DYNA 150) Tighten the...

Adjusting the neutral position of the gear shift lever
Gear shift rod 1. Make sure the lever is in neutral position. 2. Adjust gear shift rod No.3. Ensure that normal clearance is maintained between the instrument panel and the threaded end of the gear shift lever. Nominal...

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