Adjustment
1. Check the gaps between the side doors and the vehicle body as shown in the figure "Adjusting the gaps of the side doors".
Nominal value:
Duet:
- "1" — 4.7±1.5 mm
- "2" — 4.5±1.5 mm
- "3" — 5.0±1.5 mm
- "4" — 5.7±1.5 mm
- "5" — 4.5 ±1.5 mm
- "6" - 4.7±1.5 mm
- "7" — 5.7±1.5 mm
Sirion:
- "1" — 4.7±1.5 mm
- "2" — 4.5 ±1.5 mm
- "3" — 5.7 ±1.5 mm
- "5" — 4.5±1.5 mm
- "6" — 4.0±1.5 mm
2. Adjust the front side door gaps.
Note: Remove the wing before adjusting the front door.
a) Adjust the position of the doors in the longitudinal and vertical directions by loosening the bolts securing the door hinges to the body.
- Tightening torque: 17-31 Nm
b) Adjust the position of the doors in the transverse and vertical directions by loosening the bolts securing the door hinges to the body.
- Tightening torque: 17-31 Nm
Adjusting the gaps of the side doors.
Note: Adjustment cannot be made when the front door is secured with centering bolts. When adjusting, these bolts should be replaced with normal bolts with washers.
c) Loosen the mounting screws and adjust the position of the door lock bracket.
3. Adjust the rear side door gaps.
a) Adjust the position of the doors in the longitudinal and vertical directions by loosening the bolts securing the door hinges to the body.
- Tightening torque: 17-31 Nm
b) Adjust the position of the doors in the transverse and vertical directions by loosening the bolts securing the door hinges to the body.
- Tightening torque - 17 - 31 Nm
Note: Adjustment cannot be made when the front door is secured with centering bolts. When adjusting, these bolts should be replaced with normal bolts with washers.
c) Loosen the mounting screws and adjust the position of the door lock bracket.
Disassembly and assembly of the front door
1. When disassembling and assembling the front door, refer to the assembly drawing "Disassembling and assembling the front door".
2. Remove the glass as follows:
a) Lower the glass until the bolts appear in the technological hole, as shown in the figure.
b) Unscrew the two bolts and remove the door glass.
c) Unscrew 4 bolts and remove the door glass guides.
d) Unscrew the six bolts, disconnect the connector and remove the window lift mechanism.
3. When assembling, pay attention to the following details:
a) According to the figure, install the cover of the technological hole using glue and seal the hole with protective tape.
b) Before installing the window lift mechanism, apply a special consistent lubricant to its moving parts.
Disassembly and assembly of the rear side door
1. Disassembly and assembly of the door is carried out in accordance with the figure "Disassembly and assembly of the rear side door".
2. Remove the glass as follows:
a) Lower the glass until the bolts appear in the technological hole, as shown in the figure.
Disassembly and assembly of the front side door.
1 - internal door opening handle,
2 - auxiliary handle,
3 - inner side mirror cover,
4 - lock button,
5 - door trim panel,
6 - window lift control panel cover,
7 - window lift control panel,
8 - internal glass seal,
9 - button guide,
10 - auxiliary handle bracket,
11 - speaker,
12 - technological hole cover,
13 - door glass,
14 - seal,
15 - external glass seal,
16 - window lift mechanism,
17 - window lifter motor,
18 - door glass guide,
19 - door lock assembly,
20 - lock drive,
21 - external door opening handle,
22 - door lock cylinder retainer,
23 - door lock cylinder,
24 - pocket,
25 - door trim.
Disassembly and assembly of the rear side door.
1 - internal door opening handle,
2 - auxiliary handle,
3 - lock button,
4 - door trim panel,
5 - button guide,
6 - window lift control button,
7 - auxiliary handle bracket,
8 - speaker,
9 - technological hole cover,
10 - inner lower glass seal,
11 - outer lower glass seal,
12 - upper glass seal,
13 - inner side mirror cover,
14 - door glass guide,
15 - door glass,
16 - window lift mechanism,
17 - window lifter motor,
18 - door lock assembly,
19 - lock drive,
20 - door lock lock rod,
21 - external door opening handle,
22 - door seal,
23 - pocket.
b) Unscrew the two bolts and remove the door glass.
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c) Unscrew 4 bolts and remove the door glass guides.
d) Unscrew the six bolts, disconnect the connector and remove the window lift mechanism.
3. When assembling, pay attention to the following points:
a) According to the figure, install the cover of the technological hole using glue and seal the hole with protective tape.
b) Before installing the window lift mechanism, apply a special consistent lubricant to its moving parts.