Pumping the clutch hydraulic drive Note: after any work related to the ingress of air into the clutch hydraulic system, bleed it. Caution: Do not allow brake fluid to come into contact with painted surfaces. If brake fluid comes into contact with a...
Clutch pedal device Models without return mechanism 1 - finger, 2 - figured puck, 3 - cotter pin, 4 - finishing panel, 5 - hood lock handle, 6 - injection pump lever control cable (2C, with manual transmission), 7 - washer (2C, with manual...
Checking and adjusting the clutch pedal travel 1. Check the height of the clutch pedal from the floor. Pedal height from floor: with return mechanism - 158-168 mm without return mechanism - 155-165 mm 2. If necessary, adjust the pedal height. To do this, loosen the...
Removing the clutch release master cylinder 1. Using a syringe, remove liquid from the cylinder. 2. Using a special tool, disconnect the clutch hydraulic tube and drain the fluid into a container. 3. Remove cotter pin and fork axle. 4. Turn away two fixing nuts,...
Dismantling the clutch release master cylinder 1. Remove the plug. 2. Remove the expansion tank. A) Using a punch and hammer, knock out the spring pin. b) Remove the tank and o-ring. 3. Remove the stem. Press on the piston, then press the stopper with a screwdriver...
Clutch Master Cylinder Check Note: Blow out the disassembled parts of the clutch cylinder with compressed air. 1. Check the cylinder mirror for rust and scoring. Replace cylinder if necessary 2. Check the piston and cups for scratches, scores,...
Master cylinder assembly 1. Lubricate the surfaces indicated by the arrows in the figure. 2. (2C) Install damper. A) Install a new gasket. b) Install damper. Tightening torque - 45 Nm 3. Install piston stop and piston. 4. Install the expansion...
Master cylinder installation 1. Install the clutch master cylinder and tighten the mounting nuts. Tightening torques for fastening nuts - 12 Nm 2. Using the special tool, connect the clutch hydraulic tube. Tightening torque - 16 Nm 3. Connect the...
Removing the clutch release slave cylinder 1. Using the special tool, disconnect the hydraulic drive tube and drain the fluid into a container. 2. Turn away two bolts, and remove the working cylinder.
Clutch Release Slave Cylinder Assembly 1. Apply grease to the piston. 2. Insert the piston with the spring into the cylinder. 3. Put on the boot, and insert the rod into the cylinder. 4. Install the bleed screw.
Checking the clutch release slave cylinder Note: blow the disassembled parts of the clutch slave cylinder with compressed air. 1. Check the cylinder mirror for rust and scoring. Replace cylinder if necessary. 2. Check the piston and cups for scratches, scores,...
Installing the clutch release slave cylinder 1. Install the slave cylinder and tighten the two bolts. Tightening torque - 12 Nm 2. Using the special tool, connect the hydraulic lines. Tightening torque - 15 Nm 3. Fill the expansion tank with brake fluid and bleed...
Clutch assembly — removal 1. Remove the gearbox. (see related section). 2. Remove the clutch cover and disc: A) Put alignment marks on the clutch cover and flywheel. b) Loosen each bolt one turn in turn to ensure that the spring is completely...
Clutch Assembly — Check 1. Check the clutch disc for wear and damage. Using a caliper, measure the depth of the rivet heads from the lining surface. Minimum rivet depth - 0.3 mm If the depth is less than acceptable, then repair or replace the...
Clutch Assembly — Installation 1. Install the clutch disc and clutch cover to the flywheel. A) Using a centering mandrel, install the disc and clutch cover. b) Align the alignment marks on the clutch cover and flywheel. V) Temporarily tighten bolts...
Replacing the cardan shaft seal Replacing the cardan shaft seal 1 - stuffing box, 2 - washer, 3 - cardan shaft, 4 - gasket, 5 - exhaust pipe. 1. Remove the exhaust pipe. 2. Remove cardan shaft. 3. Using a puller, remove the cardan shaft. 4. Install...