Car clutch repair Toyota Carina 6 (T190)

Bleeding the clutch hydraulic drive
Note: After any work involving air entering the clutch hydraulic system, bleed it. Caution: Do not allow brake fluid to come into contact with painted surfaces. If brake fluid comes into contact with a painted surface,...

Clutch pedal device
Models without return mechanism 1 - finger, 2 - figured washer, 3 - cotter pin, 4 - finishing panel, 5 - hood lock handle, 6 - fuel injection pump lever control cable (2C, with manual transmission), 7 - washer (2C, with...

Checking and adjusting the clutch pedal travel
1. Check the height of the clutch pedal from the floor. Pedal height from floor: with return mechanism - 158-168 mm without return mechanism - 155-165 mm 2. If necessary, adjust the pedal height. To do this, loosen the...

Removal the clutch release master cylinder
1. Using a syringe, remove liquid from the cylinder. 2. Using a special tool, disconnect the clutch hydraulic tube and drain the fluid into a container. 3. Remove the cotter pin and fork axle. 4. Unscrew the two...

Disassembling the clutch release master cylinder
1. Remove the plug. 2. Remove the expansion tank. a) Using a punch and hammer, knock out the spring pin. b) Remove the tank and sealing ring. 3. Remove the rod. Press down on the piston, then use a screwdriver to press...

Checking the clutch master cylinder
Note: Blow out the disassembled clutch cylinder parts with compressed air. 1. Check the cylinder bore for rust and scoring. Replace the cylinder if necessary, 2. Check the piston and seals for scratches, scoring, cracks...

Assembling the master cylinder
1. Lubricate the surfaces indicated by arrows in the figure. 2. (2C) Install the damper. a) Install a new gasket. b) Install the damper. Tightening torque - 45 Nm 3. Install the piston stopper and piston. 4. Install the...

Clutch master cylinder device
Except 2C 1 - filler cap, 2 - float, 3 - expansion tank, 4 - sealing ring, 5 - rod, 6 - cotter pin, 7 - fork axle, 8 - fork, 9 - piston stopper, 10 - piston with spring, 11 - master cylinder body, 12 - split pin. 2C 1 -...

Installing the master cylinder
1. Install the clutch master cylinder and tighten the mounting nuts. Tightening torque of fastening nuts - 12 Nm 2. Using the special tool, connect the clutch hydraulic hose. Tightening torque - 16 Nm 3. Connect the rod...

Removal the clutch release slave cylinder
1. Using a special tool, disconnect the hydraulic drive tube and drain the fluid into a container. 2. Unscrew the two bolts and remove the slave cylinder.

Disassembling the clutch release drive slave cylinder
1. Unscrew the bleed nipple. 2. Remove the dust cover and rod. 3. Apply compressed air to the working cylinder to remove the piston with the spring.

Clutch Release Drive Slave Cylinder Assembly
1. Apply grease to the piston. 2. Insert the piston with spring into the cylinder. 3. Put on the dust cover and insert the piston rod into the cylinder. 4. Install the bleed nipple.

Checking the clutch release slave cylinder
Note: Blow out the disassembled parts of the clutch slave cylinder with compressed air. 1. Check the cylinder bore for rust and scoring. Replace the cylinder if necessary. 2. Check the piston and seals for scratches,...

Installing the clutch release slave cylinder
1. Install the slave cylinder and tighten the two bolts. Tightening torque - 12 Nm 2. Using a special tool, connect the hydraulic tubes. Tightening torque - 15 Nm 3. Fill the expansion tank with brake fluid and bleed...

Clutch assembly — removal
1. Remove the gearbox. (see the relevant section). 2. Remove the clutch cover and disc: a) Apply timing marks to the clutch housing and flywheel. b) Loosen each bolt one turn at a time to ensure that the spring is...

Clutch release drive slave cylinder device
1 - bleed nipple, 2 - cylinder body, 3 - spring, 4 - piston, 5 - rod, 6 - anther.

Clutch device
1 - flywheel, 2 - clutch disc, 3 - clutch housing, 4 - release bearing, 5 - bearing mounting bracket, 6 - clutch release fork, 7 - case, 8 - fork support.

Clutch assembly — check
1. Check the clutch disc for wear and damage. Using a caliper, measure the depth of the rivet heads from the surface of the lining. Minimum rivet depth - 0.3 mm If the depth is less than the permissible value, repair or...

Clutch assembly — installation
1. Install the clutch disc and clutch housing onto the flywheel. a) Using a centering mandrel, install the disc and clutch housing. b) Align the timing marks on the clutch housing and flywheel. c) Temporarily tighten...

Replacing the propeller shaft seal
Replacing the propeller shaft seal 1 - oil seal, 2 - washer, 3 - cardan shaft, 4 - gasket, 5 - exhaust pipe. 1. Remove the exhaust pipe. 2. Remove the driveshaft. 3. Using a puller, remove the propeller shaft. 4....

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