Brake system Disc brakes are installed on the front wheels and self-aligning drum brakes on the rear wheels. On CARINA-II vehicles with increased engine power, disc brakes are also installed on the rear wheels. These models are also...
Brake system adjustments 15.1.1. Brake pedal height The brake pedal height should be between 151 and 161 mm and measured at the location (3) in Figure 234. If the brake pedal height does not correspond to these values, make the adjustment as...
Front wheel brakes 15.2.1. Checking the brake pads If you hear squeaks when you press the brake pedal, you should check the brake pads. The brake calipers have a wear indicator. If it approaches 2.5 mm to the brake disc, the above squeaks...
Removing the brake pads When replacing brake pads, always move from one side to the other, so that the pistons do not come out on the other side when the caliper piston in which the pad is being replaced is recessed in the cylinder. Raise the...
Removing and installing the brake caliper The brake caliper can be removed without unscrewing the mounting frame from the shock absorber. Place the front of the car on stands and remove the front wheels. Unscrew the brake hose hollow bolt on the brake caliper...
Brake caliper repair According to Figure 242: Pic. 242. Brake caliper installation drawing 1. Dust cuff; 2. Spacer sleeve; 3. Bushing; 4. Piston; 5. Piston collar; 6. Dust ring; 7. Retaining ring Clamp the brake caliper cylinder in a vice....
Brake discs The brake discs are removed from the wheel hubs after the wheel nuts are removed. Checking the brake discs is carried out as follows: Measure the thickness of the brake disc as shown in Figure 246 to ensure that the...
Replacing rear wheel brake pads The thickness of the brake pads can be monitored through the inspection hole in the brake shield. To do this, use a flashlight to illuminate the hole shown in Figure 248. The thickness of the brake pad lining material...
Wheel brake cylinder To rebuild the wheel brake cylinders it is not necessary to remove them. In this case, special attention must be paid to cleanliness. When reassembling the wheel brake cylinder, consider the following points: Replace...
Rear disc brakes Removal, reassembly and installation of all parts of the rear wheel disc brakes are carried out in the same way as described in Chapter 15.2 for front wheel disc brakes. Figure 259 shows the installation drawing of the...
Master brake cylinder — removal and installation Disconnect the electrical connector from the brake fluid level switch. Unscrew both brake hoses from the cylinder. Close the ends of the hoses. Unscrew the brake master cylinder from the front side of the brake booster...
Brake master cylinder overhaul When reassembling the brake master cylinder, consider the following points: Replace all rubber cuffs. Repair kits are available and all parts of the repair kit must be used during assembly. Disassembly and assembly must...
Bleeding the Hydraulic System Bleeding the hydraulic system is required if the brake piping system has been opened or air has otherwise entered the system. Before removing air from the system, remove dirt and foreign objects from the air removal...
Power steering of the braking system The brake booster is installed between the brake pedal and the master cylinder. The master brake cylinder is mounted on the outer surface of the brake booster. The hydraulic booster cannot be disassembled or repaired....
Sizing and Adjustment Charts — Brake System Design - Front disc brakes. Self-adjusting drum brakes on the rear wheels. Dual-circuit brake system with hydraulic booster. Front wheel brakes: Brake disc diameter - 243 mm Brake disc thickness new - 22.0 mm...
Thread Torque Chart — Brakes Union nuts for brake pipes - 15 Front brake caliper to mounting frame: with 13-inch wheels - 25.5 with 14-inch wheels - 40 Front brake caliper frame to steering knuckle - 96 Main brake cylinder to hydraulic booster - 13...