Car engine overhaul Toyota Carina 6 (T190)

Disassembling the cylinder head
1. Remove the tappets and adjusting washers. Note: Arrange the tappets and adjusting washers in the order they are installed. Remove the valves. a) Using a suitable tool, compress the valve spring and remove the two...

Checking, cleaning and repairing cylinder head parts
1. Clean the piston crowns and the cylinder block surface that mated with the cylinder head. a) Turning the crankshaft, set the pistons in sequence to TDC. Use a scraper to clean the surfaces of the piston bottoms from...

Cylinder head structure (A series)
1 - cylinder head cover, 2 - washer, 3 - spark plug, 4 - gasket, 5 - adjusting washer, 6 - pusher, 7 - crackers, 8 - valve spring plate, 9 - spring, 10 - oil seal, 11 - spring seat, 12 - valve guide bushing, 13 - valve,...

Cylinder head structure (S series)
1 - cylinder head cover, 2 - sealing of spark plug tubes, 3 - spark plug, 4 - gasket, 5 - adjusting washer, 6 - pusher, 7 - crackers, 8 - valve spring plate, 9 - valve spring, 10 - oil seal, 11 - spring seat, 12 - valve...

Cylinder head assembly
Note: - Completely clean all parts to be installed. - Before installing rotating and/or sliding parts, lubricate their working surfaces with fresh engine oil. - Replace all gaskets, seals and valve stem seals with new...

Cylinder head structure (2C)
1 - cylinder head cover, 2 - oil filler cap, 3 - gasket, 4 - camshaft oil seal holder, 5 - oil seal, 6 - camshaft pulley, 7 - camshaft bearing cap, 8 - camshaft, 9 - adjusting washer, 10 - pusher, 11 - crackers, 12 -...

Disassembling the cylinder block
1. Remove the six bolts and the rear oil seal retainer and gasket. 2. (2C, 3S-FE) Remove the oil nozzles. 3. Check the axial clearance of the connecting rod bearing using a dial indicator, moving the connecting rod back...

Checking the cylinder block
1. Clean the cylinder block. a) Remove the remains of the gaskets from the working surfaces of the block with a scraper, scraper, or metal brush. b) Using solvent and a soft brush, thoroughly clean the cylinder block....

Disassembling the piston-connecting rod assembly
1. Check the fit of the piston-piston pin connection by trying to move the piston back and forth on the piston pin in a direction perpendicular to the axis of the piston pin. If there is noticeable play, replace the...

Checking the condition of the piston and connecting rod
1. Clean the piston. a) Use a scraper to remove carbon deposits and other carbon deposits from the piston crown. b) Clean the piston grooves from deposits with a piece of a broken ring. c) Using solvent and a soft...

Cylinder boring (2C, 3S-FE, 4S-FE, 4A-FE, 5A-FE, 7A-FE)
Note: - Ream all cylinders to the same oversize (for pistons of repair diameter). - Install piston rings of the same repair size, corresponding to the repair size of the pistons. 1. Select pistons of repair size. Repair...

Checking and repairing the crankshaft
1. Checking the crankshaft runout. a) Place the crankshaft on the prisms. b) Using a dial indicator, check the runout of the crankshaft on the central main journal. Maximum runout: 4A-FE, 5A-FE, 7A-FE — 0,03 2C - 0.05...

Replacing crankshaft seals
Note: There are two methods ("A" and "B") for replacing crankshaft oil seals. 1. Replace the front crankshaft oil seal. A. With the oil pump removed from the cylinder block. a) Using a screwdriver and hammer, knock out...

Assembling the piston-connecting rod unit
1. Assemble the connecting rod and piston group. a) Using a screwdriver, install a new snap ring on one side into the piston boss hole. b) Gradually heat the piston to a temperature of 80-90°C. c) Apply a small amount...

Cylinder block assembly
Note: - Thoroughly clean all parts to be assembled. - Before assembly, lubricate all parts that form rotating or sliding units with fresh engine oil. - Replace all gaskets, O-rings and seals with new ones. 1. Install...

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