Removing the cardan shaft (4WD models) 1. Remove the exhaust pipe. 2. Loosen the coupler bolts. A) Press the brake pedal and hold it. b) Using a socket wrench, loosen the bolts ½ turn. V) Loosen the two center support bearing retainer bolts. 3. Disconnect...
Checking the cardan shaft (4WD models) 1. Check the runout of the cardan shaft. If the runout is greater than the maximum, then replace the cardan shaft. Maximum runout - 0.8 mm 2. Check the runout of the front propeller shaft. A) Check the runout of the...
Dismantling the cardan shaft (4WD models) 1. Remove the center support bearing from the front propeller shaft. A) Using a hammer and chisel, loosen the locking part of the nut. b) Clamp the front flange of the shaft in a vise, unscrew the nut and remove the...
Cardan shaft assembly (4WD models) 1. Install the center support bearing. A) Install the bearing on the front propeller shaft as shown in the illustration. b) Install the plate washer on the front propeller shaft. V) Align the alignment marks on the rear...
Installing the cardan shaft (4WD models) 1. Install the front driveshaft. A) Remove the plug from the gearbox. b) Connect the front flange of the propeller shaft to the gearbox. 2. Establish the central basic bearing and temporarily tighten bolts of fastening...
Front seal device 1 - bearing spacer, 2 - front bearing, 3 - oil deflector, 4 - stuffing box, 5 - connecting flange.
Reducer device 1 - washer, 2 - side bearing of the output shaft, 3 - driven gear, 4 - differential cup, 5 - thrust washer, 6 - side gear, 7 - pin, 8 - axis of satellites, 9 - satellite, 10 - thrust washer, 11 - side bearing of the...
Replacing the front oil seal 1. Drain the oil from the gearbox housing. 2. Disconnect the cardan shaft from the gearbox. A) Loosen the four screw connections indicated in the figure. b) Place a rag as shown in the illustration so as not to damage...
Removal and installation of a reducer Note: Installation is in reverse order of removal. 1. Drain the oil from the gearbox housing. 2. Disconnect the cardan shaft from the gearbox. A) Loosen the four screw connections indicated in the figure. b) Place a rag...
Removing the front drive shafts Note: (models with ABS) After disengaging the drive shaft and hub, be careful not to damage the teeth of the speed sensor rotor on the drive shaft. 1. Jack up the car, remove the front wheel. 2. Remove the lower engine...
Front drive shaft arrangement 1 - drive shaft (right), 2 - retaining ring, 3 - drive shaft (left), 4 - cotter pin, 5 - tie rod end, 6 - speed sensor, 7 - cotter pin, 8 - locknut cap, 9 - locknut, 10 - casing of the lower protection of the engine, 11...
Removing the rear drive shafts 1. Remove the rear wheel. 2. Loosen the locknut. A) Remove cotter pin and locknut cap. b) Loosen the locknut with the brake pedal depressed. 3. (Models with ABS) Remove the speed sensor. 4. Remove the drive shaft. A)...
Disassembly of drive shafts 1. Check the drive shaft. A) Check that there is no play on the outer hinge. b) Check that the inner hinge slides smoothly in the direction of thrust. V) Check that there is no noticeable radial play in the inner joint....
Replacing the anther and retaining ring of the front drive shafts 1. Replacing the anther. A) Remove the boot with a screwdriver. b) Press in the new boot. 2. (Except right drive shaft 4S-FE) Replace retaining ring. A) Remove the retaining ring using a screwdriver. b) Install a new...
Replacing the center bearing (front right drive shaft 4S-FE) 1. Remove the boot from the shaft side. 2. Removing the bearing holder. A) Remove the retaining ring using a screwdriver. b) Remove the bearing holder. 3. Remove the boot from the side of the central bearing. 4. Remove...
Assembly of drive shafts 1. Installation of covers and clamps. A) Install the parts on the front left drive shaft and rear drive shafts, in the following order: outer hinge cover, four clamps inner hinge cover, Note: Before installing boot,...
Installing the front drive shafts 1. Install the left drive shaft. A) Lubricate the working part of the inner hinge with transfer case oil. b) Install the drive shaft. Note: - before installation, turn the retaining ring on the drive shaft with the cut...
Installing the rear drive shafts 1. Install the drive shaft. A) Install the drive shaft into the wheel hub. Note: Be careful not to damage the driveshaft boots. b) Align the alignment marks on the output shaft of the differential and the drive shaft....