Removing
1. Drain the coolant.
2. Disconnect a wire from the negative plug of the storage battery.
3. (Models with automatic transmission) Disconnect the throttle valve control cable (from the engine side).
4. Disconnect the accelerator cable.
5. Disconnect the coolant hose.
6. Disconnect the power steering pump bracket.
7. Disconnect all connectors, vacuum hoses, ground, etc.
8. Remove nuts and intake manifold with throttle body assembly.
Note: Use a rag to collect coolant.
Installation
1. Clean the contact surfaces of the cylinder head and intake manifold, install a new intake manifold gasket.
2. Install the intake manifold.
A) Install the intake manifold and tighten the mounting nuts.
b) Connect all connectors, vacuum hoses, ground, etc.
3. Install the power steering pump bracket.
A) Install the power steering pump bracket.
b) Install the pump drive belt and adjust its tension.
4. Install brackets #1 and #2. Tighten the mounting bolts and nuts.
5. Install the accelerator cable and adjust its free play.
- Free play - 1 - 5mm
6. Install throttle control cable.
7. Connect a wire to the negative plug of the storage battery.
Removal and installation of the intake manifold.
1 - air filter housing,
2 - accelerator cable,
3 - bracket No. 1,
4 - bracket No. 2,
5 - vacuum brake booster hose,
6 - coolant hose,
7 - vacuum hose of the electropneumatic valve of the fuel vapor recovery system,
8 - gasket,
9 - power steering pump bracket,
10 - coolant hose,
11 - intake manifold.
Removing and installing exhaust manifold.
1 - oxygen sensor,
2 - heat shield,
3 - stand,
4 - exhaust manifold,
5 - gasket.
8. Fill in coolant.