Removing the air filter assembly
Disconnect the mass air flow meter connector and harness.
Remove the air filter cover with the air filter hose.
Remove the air filter element.
Pic. 2.534. Air filter housing mounting
Remove 3 bolts and remove air filter housing (pic. 2.534).
Removing the fuel filter assembly
Pic. 2.535. Fuel filter mount
Disconnect the 2 fuel hoses from the fuel filter.
Disconnect 2 connectors.
Turn out 2 bolts, then remove the fuel filter.
Fuel drain
Remove the drain plug, then drain the fuel from the fuel filter.
Removing the sensor for the presence of water in the fuel filter
Secure the fuel filter in a soft jaw vise.
Pic. 2.536. Removing the sensor for the presence of water in the fuel filter
Using pliers with thin jaws, remove the sensor for the presence of water in the fuel filter (pic. 2.536).
Note. Be careful not to damage the fuel filter water sensor.
Removing the fuel filter element
Pic. 2.537. Removing the fuel filter element
Using SST, remove the fuel filter element (pic. 2.537).
Installing the fuel filter element
Check and clean the fuel filter housing into which the filter element is installed.
Lubricate the gasket of the new fuel filter element with fuel.
Carefully screw the fuel filter element onto the fitting, then tighten it until the gasket is properly seated in its seat.
Pic. 2.538. Fuel filter installation
Tighten 3/4 turn by hand (pic. 2.538).
Installing the sensor for the presence of water in the fuel filter
Install a new O-ring to the fuel filter water sensor.
Lubricate the O-ring of the water presence sensor with fuel.
Install the water presence sensor in the fuel filter and tighten it by hand.
Installing the fuel filter assembly
Install the fuel filter and secure with 2 bolts.
Tightening torque: 18 Nm.
Attach 2 connectors.
Attach 2 fuel hoses to the fuel filter.
Install the air filter assembly.
Tightening torque: 7.0 Nm.
Connect the negative terminal to the battery terminal.
Tightening torque: 5.4 Nm.
Fill with fuel.
Press the pump lever several times until resistance is felt to fill the filter with fuel.
Check for fuel leaks.