Diesel engines 1CD-FTV car Corolla Verso 3 (AR10)

1CD-FTV engines — general information
Fig. 2.57. External appearance of the 1CD-FTV engine 4-stroke diesel engine 1CD-FTV Toyota D-4D with direct fuel injection with common rail (common-rail) in-line 4-cylinder 16-valve with a displacement of 2.0 hp,...

Engine design features
Cylinder head cover Fig. 2.59. Cylinder head cover To improve maintainability, the oil filler cap is located closer to the front of the vehicle. Cylinder head Fig. 2.60. Cylinder head The cylinder head is made of...

Valve mechanism — design description
Fig. 2.67. Valve mechanism of the 1CD-FTV engine Flow resistance in the intake and exhaust systems is reduced by increasing the total cross-sectional area of the channels. External adjusting washers are installed on the...

Charging system — design description
Fig. 2.90. Generator components The battery charging system includes a generator with a segment winding. The generator pulley is equipped with a freewheel clutch. The generator is driven by a poly-V belt, the tension of...

Checking the poly V-belt of the power steering pump drive
Measure the belt deflection. Pressing force: 98 N. Measure the belt tension. Fig. 2.317. Points of application of forces when checking the poly V-belt of the power steering pump drive Note: Measure the belt deflection...

Checking the poly V-belt of the generator drive
Fig. 2.318. Scales applied to the generator drive housing for checking the tension of the poly V-belt Make sure that the tension indicator is in zone A of the automatic tensioner scale. If the tension indicator is...

Checking the idle speed
Checking with a portable diagnostic device II Warm up the engine. Fig. 2.319. Connecting the diagnostic tool to the DLC3 connector Connect the Hand-Held Diagnostic Tool II to the DLC3 connector (fig. 2.319). Turn the...

Checking the maximum speed
Checking with a portable diagnostic device II Connect the Hand-Held Diagnostic Tool II to the DLC3 diagnostic connector. Start the engine. Press the accelerator pedal all the way down. Select the instrument mode:...

Checking the compression in the cylinders
Warm up the engine to normal operating temperature, then turn it off. Remove 4 spark plugs. Disconnect 4 injector connectors. Check the compression in each cylinder. Fig. 2.321. Installing the adapter Install SST...

Replacing the drive belt
Remove the lower shield of engine No.1. Remove the lower right engine shield. Fig. 2.323. Nut and bolt for fastening the air conditioning system compressor drive pulley Loosen nut A and bolt B (fig. 2.323). Remove the...

Adjusting valve clearances
Adjustment Disconnect the negative battery terminal. Note: Before removing the high pressure fuel lines, clean them with a soft brush and compressed air. Note: After removing the high-pressure fuel pipes, to prevent...

Replacing the timing belt
Fig. 2.337. Timing belt drive components Disconnect the negative battery terminal. Remove the front right wheel. Remove the lower shield of engine No.1. Remove the lower right engine shield. Remove the upper radiator...

Removal and installation camshafts
Fig. 2.364. Components of camshafts Removal the camshaft drive gear Fig. 2.365. Unscrewing the gear mounting bolt Using SST, remove the pinion mounting bolt (fig. 2.365). Remove the camshaft drive gear. Note: Remove the...

Replacing the crankshaft oil seal
Disconnect the negative battery terminal. Drain the engine oil. After draining the engine oil, install a new gasket and drain plug. Tightening torque: 34 Nm. Remove the crankshaft pulley. Remove the support roller....

Replacing the rear crankshaft oil seal
Remove the manual transmission assembly. Remove the clutch basket assembly. Remove the clutch driven disc assembly. Removal the flywheel Hold the crankshaft using SST 09213-54015. Fig. 2.385. Removing the flywheel Using...

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