Starter — design description Pic. 7.1. Starter Instead of the pole windings used in a conventional starter, the planetary geared starter uses interpole magnets. The interpole magnets are arranged so that the total magnetic flux increases and the...
Charging system — design description Pic. 7.3. Generator components The battery charging system includes a generator with a segment winding. The alternator pulley is equipped with a freewheel. To drive the generator, a poly V-belt is used, the tension of...
Checking the starter motor without removing it from the car If the starter motor does not turn when the key is turned in the ignition switch, on vehicles with an automatic transmission, make sure the selector lever is in the «parking» or «neutral». Make sure the battery is...
Checking the operation of the starter Attention! The check should be carried out in the interval of 3–5 s in order to avoid damage to the stator winding. Checking the retracting winding of the traction relay Disconnect the wire from the starter terminal...
Checking the generator without removing it from the car Check the density and electrolyte level in each battery compartment. Pic. 7.11. Checking the degree of charge of the battery with a voltmeter Check the connection of the battery terminals and make sure that there is no...
Checking the preheating system (1CD-FTV) Note. Turn off the ignition (OFF) for 60 s before performing the following checks. Checking the duration of operation of the control lamp for turning on glow plugs. Pic. 7.16. Diagrams of the duration of the operation...
Replacement starter assembly (1ZZ-FE / 3ZZ-FE) Disconnect the negative terminal from the battery terminal. Remove the #1 engine bottom shield. Removing the starter assembly Disconnect the starter connector. Remove the terminal cap. Pic. 7.22. Wire nut and starter...
Replacement starter assembly (1CD-FTV) Disconnect the negative terminal from the battery terminal. Drain the coolant. Remove the top radiator shroud. Remove the coolant expansion tank assembly. Remove the air filter assembly. Remove the battery. Removing...
Generator Assembly Replacement (1ZZ-FE / 3ZZ-FE) Disconnect the negative terminal from the battery terminal. Removing the upper radiator shroud Pic. 7.27. Fastening of the top casing of a radiator Remove 6 clips and remove the upper radiator shroud (pic. 7.27)....
Generator Assembly Replacement (1CD-FTV) Disconnect the negative terminal from the battery terminal. Remove the right front wheel. Remove the top radiator shroud. Remove the #1 engine bottom shield. Remove the lower right engine cover. Remove V-belt #1 (air...
Dismantling, checking and assembling the generator Generator disassembly Loosen the nut and remove the terminal insulator. Pic. 7.42. Removing the rectifier plate Remove the rectifier plate (pic. 7.42). Unscrew the three cover fastening nuts and remove the generator...