Removing
1. Disconnect the control cable from the throttle sector or injection pump lever.
For diesel engines | For petrol engines |
2. Remove the engine start stop switch lever.
- A) Disconnect the throttle valve control rod from the switch lever.
- b) Loosen the nut, remove the washer and the switch lever.
3. Remove the engine start disable switch.
- A) Loosen the nut lock using a screwdriver.
- b) Turn away a nut, remove a stopper and a lining.
- V) Loosen two screws (two nuts) and remove the start inhibit switch.
4. (Except A540H) Remove the throttle control cable support plate.
5. Remove the valve block.
6. Disconnect the control cable from the gearbox housing.
Installation
1. Install the control cable in the gearbox housing.
Note:
- Do not damage the seal.
- In further work, do not rotate the outer sheath of the cable in order to avoid damage to it.
2. Install the valve block.
3. If the throttle valve control cable is new, install a stopper on the inner cable.
- A) Bend the control cable so that the bending radius is about 200 mm.
- b) Pull the inner cable out until there is little resistance. Hold it in this position.
- V) Install the stopper at a distance of 0.8-1.5 mm from the end of the outer sheath, as shown in the figure.
4. (Except A540H) Install the throttle control cable support plate.
5. Install the start inhibit switch.
- A) Install the start inhibit switch on the shaft.
- b) Install the gasket, nut retainer and nut.
- V) Tighten the nut. Tightening torque 6.9 Nm.
- G) Temporarily install the start inhibit switch lever.
- d) Turn the lever clockwise until it stops, then turn it counterclockwise three holes.
- e) Remove the engine start stop switch lever.
- and) Align the groove and neutral baseline (see section "Preliminary checks").
- h) Install and tighten the two bolts. Tightening torque 5.4 Nm.
- And) Install the nut and lock it.
- To) Install the engine stop switch lever with gasket and tighten the nut.
6. Connect the automatic transmission control rod to the engine start inhibit switch lever.
5. Adjust throttle control cable.
6. Road test the vehicle.