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Corona T190 (1992-1997)

Test of the interaxle differential lock clutch (A540N) [Toyota Corona T190]

  • Main
  • Corona
  • T190 (1992-1997)
  • Transmission
  • Automatic gearbox
  • Test of the interaxle differential lock clutch (A540N)
0
1. Preparation:
  • a) Warm up the transmission fluid to operating temperature (50-80°C).
  • b) Unscrew the service plug of the gearbox housing and connect a pressure gauge in its place.

Caution: Perform the check in pairs - one person should watch the wheels or wheel stops while the other performs the check.




2. Measure the pressure.
  • a) Start driving by pressing the accelerator pedal halfway or more. Check the change in pressure in the line. Pressure 294-588 kPa.
  • b) Release the accelerator pedal. Measure the pressure in the line. The pressure is 9.8 kPa or less.

Attention:
  • Make sure there is no wheel slippage when performing the check.
  • Conduct the check at an automatic transmission temperature of 50-80°C.


3. Measure the pressure in the line when the solenoid valve is open (voltage is applied)
  • a) To measure, perform additional operations,
    • prepare an additional connector,
    • connect wires, 1-2 m long, to terminals "1" and "3" of the connector,
    • connect the 24W pump as shown in the picture.


  • b) Connect the positive terminal of the battery to terminal "1" and the negative terminal to terminal "3".
  • c) Measure the pressure at idle speed and maximum speed.

4. Analysis of the test results:


  • a) The pressure value for all conditions above those indicated in Table 4:
    • the interaxle differential lock control valve is faulty,
  • b) If the measured values for all states are less than those specified, then:
    • the oil pump is faulty,
    • the interaxle differential lock control valve is faulty,
  • c) If the measured values are lower or higher than those indicated with the adapter connected, then:
    • the center differential lock control valve is faulty.

Table 4.



Engine operating modeAdapterLine pressure, kPa
Idle modeconnected363-422
Maximum rotation speedconnected735-863
All modesnot connected9.8 or less
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The article material has been checked: Kondratyeva Ulyana
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Corona T190: Automatic gearbox
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