Contents: Disassembly ↓ Assembly ↓
Parts for disassembling and assembling the fuel pump: 1 - connector mount, 2 - connector, 3 - gasket, 4 - wiring, 5 - fuel level sensor, 6 - fuel pump mount bracket, 7 - fuel hose, 8 - fuel pump, 9 - fuel pump filter, 10 - clamp, 11 - rubber cushion
Disassembly
1. (5E-FE) Remove the fuel shut-off solenoid valve by removing the two screws, retainer and gasket.
2. Remove the fuel pump from the bracket.
- a) (3S-FE, 4S-FE, 5E-FE) Disconnect the fuel pump wiring from the connector.
- b) (3S-GE) Loosen the nut and spring washer and disconnect the wires from the pump bracket. Disconnect the three wires.
- c) Remove the lower part of the fuel pump from the bracket.
- d) Remove the rubber cushion from the fuel pump.
- d) Disconnect the fuel hose from the fuel pump and remove the pump.
3. Remove the fuel pump filter.
- a) Remove the clamp.
- b) Pull out the fuel filter.
4. Remove the fuel level sensor from the bracket by disconnecting the fuel level sensor connector and removing the two screws.
5. Remove the two screws, connector mount, connector and gasket.
Assembly
1. Install the new gasket, connector, connector mount and tighten the two screws.
2. Install the fuel level sensor on the bracket.
- a) Install the fuel level sensor and tighten the two screws.
- b) Connect the fuel level sensor connector to the connector.
- v) (3S-GE, 5E-FE) Connect the wires to the fuel pump bracket and connect the wires as shown in the figure.
3. Install the fuel pump filter and clamp
4. Install the fuel pump on the bracket
- a) Connect the fuel hose to the fuel pump
- b) (3S-GE) Connect the wires to the fuel pump using the spring washer and nut.
- c) Install the rubber cushion.
- d) Install the fuel pump by pressing the lower part.
- d) Connect the fuel pump wiring to the connector.
5. (5E-FE) Install the fuel shut-off solenoid valve using a new gasket, retainer and secure it with two screws.