EJ-series
Removing
1. Relieve residual fuel pressure.
2. Disconnect a wire from the negative plug of the storage battery.
3. Remove the fuel filler cap.
4. Remove the drain plug and drain the fuel from the tank.
5. Remove the fuel tank and fuel pump (see assembly drawing "Removal and installation of the fuel tank and fuel pump (EJ-VE) ").
Note: When disconnecting fuel lines, see section "Fuel System Precautions".
Installation
1. Install the fuel pump.
A) Install a new gasket.
b) Install the pump by aligning its pin with the hole in the bracket.
2. Install the fuel tank.
A) Connect connectors (see section "Fuel System Precautions").
b) Connect all fuel hoses and fittings.
Note: connect the hoses as shown in the figure.
3. Connect the ventilation hose and the filler hose No. 2 of the fuel tank, tighten the clamps
Note: connect the hose and tighten the clamp with spacer as shown in the pictures.
Removal and installation of the fuel tank and fuel pump (EJ-series).
1 - inlet hose,
2 - ventilation hose,
3 - fuel supply pipe,
4 - tube of the fuel vapor recovery system,
5 - fuel tank,
6 - fuel pump,
7 - fuel pump gasket,
8 - fuel pump bracket,
9 - fuel cut-off valve.
4. Fill with gasoline.
5. Connect a wire to the negative plug of the storage battery.
6. Start the engine and check for fuel leaks.
KZ series
Removing
1. Relieve residual fuel pressure.
2. Disconnect a wire from the negative plug of the storage battery.
3. Remove the fuel filler cap.
4. Remove the drain plug and drain the fuel from the tank.
5. Disconnect the main fuel pipe (see section "Fuel System Precautions").
6. Remove the fuel tank and fuel pump (see assembly drawing "Removal and installation of the fuel tank and fuel pump (KZ series) ").
Installation
1. Install the fuel shut-off valve with a new gasket.
2. Install the ventilation pipe with a new gasket.
3. Install fuel pump with bracket assembly.
A) Install a new gasket.
b) Install the fuel pump by aligning the pin and notch of the pump housing with the hole and tab of the bracket, respectively.
4. Install the fuel tank assembly. Connect hoses and connectors.
Note: connect the hoses as shown in the figure.
5. Connect the filler hose No. 2 of the fuel tank.
Note: connect the hose and tighten the clamp with spacer as shown in the figure.
6. Fill with gasoline.
7. Connect a wire to the negative plug of the storage battery.
8. Start the engine and check for fuel leaks.