Fuel tank of FJ60, FJ62 series vehicles
1. Vapor separator; 2. Tube connector; 3. Cork; 4. Filler neck; 5. Buffers; 6. Fuel level sensor; 7. Gasket; 8. Tank; 9. Tie-down straps; 10. Drain plug; 11. Fuel pump
Fuel tank of FJ80 series vehicles
1. Ventilation tube; 2. Hose; 3. Inlet hose; 4. Neck pipe; 5. Cork; 6. Inlet pipe of the neck; 7. Tank; 8. Tank shield; 9. Tie-down straps; 10. Drain plug; 11. Gasket; 12. Overlay; 13. Buffers; 14. Pump and fuel level sensor
Removal and installation
Attention! When performing work, observe fire safety regulations.
Warning! Remove the fuel tank after it is completely empty. Some cars have a drain plug in the tank. If there is no drain plug, empty the tank by driving and then letting the engine idle, or drain the gasoline through a hose with a rubber hand pump (available for sale).
1. Unscrew the filler cap of the tank to relieve residual pressure.
2. Disconnect the battery from ground.
3. Drain the gasoline.
4. Raise the vehicle and place it on stands.
5. Disconnect from the tank and plug the hoses and tubes.
6. Loosen the clamp and disconnect the neck from the tank.
7. Unscrew the nuts and remove the tank shield.
8. Place a support under the tank.
9. Disconnect the tie straps and set them aside.
10. Lower the tank slightly and disconnect the connectors and ground wire.
11. Remove the tank.
12. Some vehicles are equipped with an additional tank, which is removed in exactly the same order.
The material is reprinted from an online resource [www.TOYOTAMAN.ru]
13. Installation is carried out in reverse order.
Fuel tank cleaning and repair
Any repairs to the fuel tank or fuel filler neck must be carried out by qualified personnel who have experience in organizing and carrying out such work.
If the tank is removed from the vehicle, it should not be placed in a location where sparks or open flames could ignite the fumes escaping from the tank.