2. Install the washer onto the rear bearing.
3. Lightly tap with a plastic-headed hammer to install the rectifier housing. Secure the housing with four nuts.
4. Install the rectifier unit, voltage regulator and brush holder.
a) Connect the rectifier unit to the housing.
b) Install the washer and tighten the rectifier unit mounting bolt.
c) Tighten the screws securing the wires to the rectifier unit.
d) Tighten the screws securing the rectifier unit and voltage regulator.
d) Install the brush holder and tighten the brush holder mounting bolts so that the gap between the brush holder and the voltage regulator is 1 mm.
5. Install the rear cover of the generator.
a) Install the rear cover on the generator.
b) Tighten the three nuts.
c) Install the output isolator.
d) Tighten the nut.
1 - nut,
2 - output isolator,
3 - back cover.
6. Install the pulley.
a) Install the pulley on the rotor shaft nose and hand tighten the pulley mounting nut.
b) Hold the special tool (A) with a torque wrench and tighten the special tool (B).
- Tightening torque - 39 Nm
c) Make sure that the special tool (A) is securely fixed together with the rotor.
The article is taken from a web resource [toyotaman.ru]
d) Clamp the special device (C) in a vice and install the generator on it.
d) To tighten the pulley mounting nut, turn the special tool (A) in the direction shown in the figure.
- Tightening torque - 110 Nm
f) Remove the generator from the special tool (C).
g) Unscrew the special tool (B) and remove the special tools (A) and (B).
7. Make sure the rotor rotates smoothly without jamming.