Type 1
Note: Use high temperature bearing and gear grease when assembling the starter.
1. Install a freewheel onto the armature shaft.
2. Install thrust bushing.
3. Install retaining ring.
4. Press the freewheel and tap the shaft with a plastic-faced hammer to install the bushing onto the retaining ring.
5. Install the lever and anchor into the starter cover on the drive side.
Note: Apply grease to the contact points of the armature and lever.
6. Install the stator on the drive side cover.
7. Install the brush holder.
8. Install the brushes and springs on the brush holder.
9. Install the insulator on the brush holder.
10. Install the starter cover.
11. Install the traction relay in the cover on the drive side. Tighten two nuts.
12. Connect a wire to the traction relay.
Type 2
Note: Use high temperature bearing and gear grease when assembling the starter.
1. Install the epicycle in the center bearing.
2. Install the carrier and washer on the center bearing, secure it with the circlip.
3. Install the thrust sleeve, secure with a retaining ring.
1 - retaining ring,
2 - thrust bushing.
4. Press on the freewheel and tap the shaft lightly with a plastic-faced hammer to install the bushing onto the retaining ring.
5. Install satellites, apply grease to them.
6. Install the center bearing plate, aligning its notch with the tab.
7. Install the armature in the stator.
8. Install the brushes in the brush holder.
9. Connect the center bearing to the stator.
10. Install the starter cover.
11. Install the lever and armature into the cover on the drive side.
12. Tighten the tie bolts.
13. Install the traction relay in the cover on the drive side. Tighten two nuts.
14. Connect a wire to the traction relay.