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Duet (1998-2004) Dyna Y50/Y60 (1984-1995)

Crankshaft condition monitoring and repair [Toyota Dyna Y50]

  • Main
  • Toyota
  • Dyna Y50/Y60 (1984-1995)
  • Diesel engines «L»
  • Engine repair
  • Crankshaft condition monitoring and repair
0
1. Check the crankshaft runout.

a) Place the shaft on the prisms.

b) Using a dial indicator, measure the runout of the crankshaft at the middle journal.
  • Maximum runout - 0.06 mm



If the runout exceeds the maximum permissible value, replace the crankshaft.

2. Check the connecting rod and main journals.

a) Using a micrometer, measure the diameter of the main and connecting rod journals.



Main journal diameter:
  • Nominal size - 61.985-62.000 mm
  • 1st repair size - 61.745-61.755 mm
  • 2nd repair size - 61.495- 61.505 mm

Connecting rod journal diameter:

2L Engine
  • Nominal size - 52.988 - 53.000 mm
  • 1st repair size - 52.745-52.755 mm
  • 2nd repair size - 52.495- 52.505 mm

(The original publication can be found on the website www.ToyotaMAN.ru)



3L Engine
  • Nominal size - 54.988 - 55.000 mm
  • 1st repair size - 54.745 - 54.755 mm
  • 2nd repair size - 54.495 - 54.505 mm

If the diameter does not meet the specified limits, check the clearances in the main and connecting rod bearings.

If necessary, regrind or replace the crankshaft.

b) Check each main and connecting rod journal for taper and out-of-roundness.
  • Maximum permissible taper and out-of-roundness: 0.02 mm

If the taper or out-of-roundness exceeds the maximum allowable value, grind or replace the crankshaft.

3. If necessary, grind and hone the main bearing journals and/or connecting rod journals.

Install main and connecting rod bearing shells corresponding to the repair size.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article material has been checked: Evdokimov Evgeniy
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Dyna Y50/Y60: Engine repair
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Cylinder boring
Assessment of the technical condition of connecting rods, pistons and…
Disassembling the piston and connecting rod
Cylinder block condition monitoring
Disassembling the cylinder block
Replacing crankshaft seals
Pistons and connecting rods — assembly
Cylinder block assembly
Final assembly of the cylinder block
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Duet (1998-2004) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.0 l
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  • Engine overhaul
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  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
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  • Steering
  • Brake system
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Dyna Y50/Y60 (1984-1995) 
  • Petrol engines «Y»
  • Checks and adjustments
  • Overhaul engine
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Ignition system
  • Diesel engines «L»
  • Engine repair
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Transmission
  • Clutch
  • Manual gearbox
  • Cardan shaft
  • Chassis, running gear
  • Car suspension
  • Brake system
  • Steering
  • Electrical equipment and body
  • Body elements
  • Equipment and devices
  • Electrical diagrams
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