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Duet (1998-2004) Dyna Y50/Y60 (1984-1995)

Disassembling the piston and connecting rod [Toyota Dyna Y50]

  • Main
  • Toyota
  • Dyna Y50/Y60 (1984-1995)
  • Diesel engines «L»
  • Engine repair
  • Disassembling the piston and connecting rod
0
1. Check the fit of the piston and piston pin by rocking the piston on the piston pin. If any movement (play) is felt, replace the piston and pin as a set.



2. Remove the compression piston rings using an expander.



Remove the upper and lower scrapers and the oil ring expander by hand.

Caution: Arrange the piston rings in the correct order.




3. Disconnect the connecting rod from the piston.



a) Remove the piston pin retaining rings.



b) Heat the piston to a temperature of approximately 60°C.



c) Press the pin out of the piston bosses using a hammer and a round brass punch of a suitable diameter.



Note: Arrange pistons, pins, rings, connecting rods and bearings in the proper order.


This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article material has been checked: Evdokimov Evgeniy
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Dyna Y50/Y60: Engine repair
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Cylinder block condition monitoring
Disassembling the cylinder block
Cylinder Block — Design Description
Installing the cylinder head
Cylinder head assembly
Assessment of the technical condition of connecting rods, pistons and…
Cylinder boring
Crankshaft condition monitoring and repair
Replacing crankshaft seals
Pistons and connecting rods — assembly
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Duet (1998-2004) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.0 l
  • Petrol engines 1.3 l
  • Engine overhaul
  • Cooling system
  • Lubrication system
  • Fuel injection system
  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and cardan
  • Chassis, running gear
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Body elements
  • Heating and air conditioning
  • SRS security system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Dyna Y50/Y60 (1984-1995) 
  • Petrol engines «Y»
  • Checks and adjustments
  • Overhaul engine
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Ignition system
  • Diesel engines «L»
  • Engine repair
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Transmission
  • Clutch
  • Manual gearbox
  • Cardan shaft
  • Chassis, running gear
  • Car suspension
  • Brake system
  • Steering
  • Electrical equipment and body
  • Body elements
  • Equipment and devices
  • Electrical diagrams
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