Disconnecting connectors
Disconnect the clutch release sensor connector.
On models with cruise control, disconnect the clutch pedal sensor connector.
Remove the clutch spring.
Removing the pusher fork of the clutch master cylinder with the axle
Pic. 3.10. Removing the pusher fork of the clutch master cylinder with the axle
Remove cotter pin and axle (pic. 3.10).
Removing the clutch pedal bracket
Pic. 3.11. Clutch pedal bracket
Remove 2 nuts, bolt and clutch pedal bracket (pic. 3.11).
Removal of the sensor of inclusion of coupling assy
Pic. 3.12. Clutch sensor
Loosen the nut and unscrew the clutch switch (pic. 3.12).
Removing the clutch pedal sensor assembly (models with cruise control)
Loosen the nut and remove the clutch pedal switch.
Removing the clutch relief spring (models with clutch release mechanism)
Secure the clutch pedal in a soft-jawed vise.
Pic. 3.13. Clutch release spring
Remove the spring with a screwdriver (pic. 3.13).
Removing the sleeve of the clutch relief mechanism (models with clutch release mechanism)
Pic. 3.14. Removing the sleeve of the clutch relief mechanism (models with clutch release mechanism)
Tapping on the 8 mm hex with a hammer, remove the clutch relief bushing (pic. 3.14).
Removing the clutch pedal
Turn out a bolt with a nut.
Pic. 3.15. Clutch pedal nut
Remove the clutch pedal from the bracket (pic. 3.15).
Remove the clutch pedal cover.
Removing the clutch pedal bushings
Pic. 3.16. Clutch pedal bushings
Remove 2 clutch pedal bushings (pic. 3.16).
Removing the elastic inserts of the clutch pedal No. 1
Pic. 3.17. Elastic inserts
Using a pair of needle nosed pliers, remove the two elastic inserts #1 from the clutch pedal (pic. 3.17).
Extraction of the plug of a plug of a pusher of a pusher of the main cylinder of coupling
Pic. 3.18. Removing the pusher fork bushing from the clutch pedal
Tapping on the 8 mm hex with a hammer, remove the pusher fork bushing from the clutch pedal (pic. 3.18).
Installing the clutch master cylinder pusher bushing
Pic. 3.19. Where to apply grease
Apply multipurpose grease to the inside of the new fork bushing (pic. 3.19).
Install the fork bushing into the clutch pedal.
Note. Install the fork bushing on the right side of the vehicle.
Installation of elastic inserts of the clutch pedal No. 1
Using a pair of needle nosed pliers, install the two No. 1 elastic inserts onto the clutch pedals.
Installing clutch pedal bushings
Apply multipurpose grease to the inside, outside, and end surfaces of the two new clutch pedal bushings.
Install the 2 bushings on the clutch pedal.
Install the clutch pedal pad.
Installing the clutch pedal
Install clutch pedal to bracket and secure with bolt and nut.
Tightening torque: 37 Nm.
Note. Install the bolt on the right side of the vehicle.
Installing the Clutch Relief Bushing (models with clutch release mechanism)
Pic. 3.20. Where to apply grease
Apply multipurpose grease to the inside of the new clutch release bushing (pic. 3.20).
Install the clutch release bushing to the clutch pedal bracket.
Installing the Clutch Relief Spring (models with clutch release mechanism)
Install the clutch pedal spring with bracket.
Installing the Clutch Pedal Sensor Assembly (models with cruise control)
Screw the clutch pedal switch into the clutch pedal bracket and secure with the nut.
Tightening torque: 16 Nm.
Installation of the sensor of inclusion of coupling assy
Screw the clutch switch into the clutch pedal bracket and secure with a nut.
Tightening torque: 16 Nm.
Installing the clutch pedal bracket
Install the clutch pedal bracket and secure with the bolt and 2 nuts.
Tightening torque: bolt - 19 Nm, nut - 12 Nm.
Installing the pusher fork of the clutch master cylinder with the axle
Pic. 3.21. Scheme of installation of the fork of the pusher of the clutch master cylinder with the axle
Apply multipurpose grease to the mating surfaces of the axle and fork bushings.
Install the fork on the clutch pedal and secure with the axle.
Note. The axle should be installed on the right side of the vehicle.
Secure the axle with a cotter pin.
Install the clutch pedal spring.
Connect the connectors.
Install the instrument panel assembly.
Check and adjust clutch pedal height.