2. Install washer.
3. Lightly tapping with a plastic-headed hammer, install the rectifier housing. Secure the housing with four nuts.
4. Install pulley.
A) Install the pulley on the toe of the rotor shaft and hand-tighten the pulley nut.
b) Holding a special tool (A) torque wrench, tighten the special tool (IN).
- Tightening torque - 39 Nm
V) Check that the special tool (A) was securely fixed to the rotor.
G) Clamp special tool (WITH) in a vise and place the generator on it.
d) To tighten the pulley mounting nut, turn the special tool (A) clockwise.
- Tightening torque - 110 Nm
e) Remove generator from tool (WITH).
and) Unscrew the special tool (IN) and remove special equipment (A) And (IN).
5. Install the sealing plate.
6. Install the rectifier unit.
A) Install insulators on wire leads.
b) Install the rectifier unit and tighten the 4 fixing screws.
7. Install the electronic voltage regulator and brush holder.
A) Install the brush holder and tighten the brush holder mounting bolts so that the gap between the brush holder and the electrical connector is 1 mm.
b) Install the brush holder cover on the brush holder.
8. Install the generator cover from the side of the rectifier unit and tighten the 3 cover fastening nuts. Install the terminal insulator and tighten its fastening nut.
9. Check that the rotor rotates smoothly without binding.