Removing
Disconnect the power window motor connector, rear view mirror motor and central locking device. For this remove door trim.
Knock up pin 1 of the door opening limiter with a hammer and a punch.
Loosen the door hinge bolts. Pre-mark the position of the door, for which, circle the heads of the bolts with a felt-tip pen. Remove the door with the help of an assistant.
Installation
Install, align and secure the door.
Insert the door stop pin from above.
Connect the connector and install the door trim.
Adjust door position. Door adjustment.
The door is adjusted when its position relative to the body opening is small or if the door was removed.
Release the latch of the lock so that it can be displaced by light blows with a rubber mallet.
Loosen the door hinge bolts and move the door. The hinges have holes larger than the diameter of the bolts, which allows them to be moved.
To adjust the gap along the contour of the door, give the bolts for fastening the hinges to the A-pillars of the body without unscrewing them. Adjust the gap by moving the door. Bolts are hard to reach. Therefore, there is a special TOYOTA tool for unscrewing them.
Door adjustment is as follows. If the door does not close, loosen the door hinge bolts and move the door accordingly.
Adjust the position of the door in the lock area. To do this, release the latch of the lock so that it can be displaced with light blows of the hammer. Close the door and put it out.
Carefully open the door and tighten the fixing screws to 10 Nm. For better control of the movement of the latch, circle it with a felt-tip pen.
If the door position is finally adjusted, tighten the hinge bolts with a force of 40 Nm in the closed position of the door.