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Duet (1998-2004) Dyna Y50/Y60 (1984-1995)

Removal the high pressure fuel pump (HPFP) [Toyota Dyna Y50]

  • Main
  • Toyota
  • Dyna Y50/Y60 (1984-1995)
  • Diesel engines «L»
  • Fuel system
  • Removal the high pressure fuel pump (HPFP)
0
Note: For naturally aspirated engines, ignore the items that apply to the supercharged engine.


1. Drain the coolant.

2. Remove the turbocharger cooling water hose.

3. Remove the drive belts, fan and water pump pulley.

4. Remove the crankshaft pulley.

5. Remove cover No.1 of the timing belt.

6. Set the piston of the first cylinder to the TDC position (compression stroke).

7. Remove the timing belt.

8. Remove the timing pulley.

9. Remove the accelerator drive lever mechanism.

10. (For vehicles equipped with air conditioning). Disconnect the A/C idle speed control vacuum hose.

11. (For engines with a warm-up regulator). Disconnect the water hoses from the heat control actuator thermostat.

12. Disconnect the wiring from the fuel injection pump.

13. Disconnect the fuel hoses from the high-pressure fuel pump.

14. Removing high pressure tubes.

a) Loosen the nuts of the high pressure pipes on the injectors.

b) Loosen the nuts of the high-pressure pipes on the fuel injection pump.

c) Remove the high pressure tubes as an assembly (remove the clamps if necessary)

Note: When loosening the tube nuts on the pump, hold the discharge valve fittings with a 14 mm wrench.


[The original is published on the website ToyotaMan]

15. Removing the fuel injection pump.

a) Unscrew the four bolts and remove the pump support.



b) Before removing the injection pump, check the alignment of the installation marks. If there are no marks, apply your own marks to the pump flange and engine block for subsequent installation.





c) Unscrew the two nuts, remove the fuel injection pump and two spacers.

Note: Do not hold or carry the pump by the drive lever.




16. Disconnect the remaining fuel lines from the pump.
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The article material has been checked: Evdokimov Evgeniy
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Dyna Y50/Y60: Fuel system
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Injectors — design description
Injectors — removal and installation
Fuel heating system
Fuel heater relay
Vacuum circuit breaker
Fuel injection pump adjustment
Installation of fuel injection pump
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Duet (1998-2004) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.0 l
  • Petrol engines 1.3 l
  • Engine overhaul
  • Cooling system
  • Lubrication system
  • Fuel injection system
  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and cardan
  • Chassis, running gear
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Body elements
  • Heating and air conditioning
  • SRS security system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Dyna Y50/Y60 (1984-1995) 
  • Petrol engines «Y»
  • Checks and adjustments
  • Overhaul engine
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Ignition system
  • Diesel engines «L»
  • Engine repair
  • Cooling and lubrication system
  • Fuel system
  • Starting and charging system
  • Transmission
  • Clutch
  • Manual gearbox
  • Cardan shaft
  • Chassis, running gear
  • Car suspension
  • Brake system
  • Steering
  • Electrical equipment and body
  • Body elements
  • Equipment and devices
  • Electrical diagrams
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