Type 2.0 kW
A) Remove the nut and disconnect the lead wire from the magnetic switch terminal.
b) Remove the two bolts, spring washers, plate washers and o-rings.
V) Remove the excitation block together with the anchor.
G) Remove the sealing ring.
Types 2.5 kW and 2.7 kW
A) Remove the nut and spring washer, disconnect the lead wire from the traction relay terminal.
b) Remove the two through bolts, spring washers, plate washers and o-rings.
V) Remove the excitation block together with the anchor.
G) Remove the felt washer and lock plate.
2. Remove the starter housing, clutch assembly and gears.
Type 2.0 kW
A) Remove two screws.
b) Remove from the traction relay:
(1) starter housing and clutch assembly, (2) return spring, (3) drive gear, (4) overrunning clutch, (5) parasitic gear.
Types 2.5 and 2.7 kW
A) Remove three screws.
b) Remove from the traction relay:
- (1) frame,
- (2) clutch assembly,
- (3) return spring,
- (4) plate washer,
- (5) parasitic gear,
- (6) overrunning clutch.
3. Using a magnetic finger, remove the steel ball from the hole in the clutch shaft.
4. Remove the brush holder.
Type 2.0 kW
Using a screwdriver, push the spring back and disconnect the brush from the brush holder. Disconnect the four brushes and remove the brush holder.
Type 2.5 kW and 2.7 kW
A) Remove the two screws and end cap from the drive unit.
b) Using a screwdriver, push the spring back and disconnect the brush from the brush holder.
Disconnect the four brushes and remove the brush holder.
5. Remove the anchor from the exciter.