Brake system — design description All car models covered in this manual are equipped with a hydraulic brake system with vacuum boost. Disc brakes are installed on all wheels. All brake mechanisms are equipped with self-adjusters. In this case, the wear...
Brake Specifications Common parameters Characteristic Meaning Type of brake fluid Free travel of foot brake pedal, mm see chapter Vehicle settings and routine maintenance ABS resistance VSS see chapter Vehicle settings and routine...
Anti-lock brake system (ABS) — general information and fault codes General information Typical layout of ABS components 1 - Wheel sensor; 2 - ABS relay; 3 - ABS hydraulic modulator; 4 - ABS ECU; 5 - Diagnostic connector DLC 1; 6 - Deceleration sensor; 7 - Control lamp ABS; 8 - Wheel...
Replacement of brake pads Warning! The brake pads must be replaced on both front/rear brakes at the same time. Remember that the dust produced during the operation of the brake mechanisms may contain asbestos, which is extremely harmful to human...
Removal and installation of brake calipers Warning! Remember that the dust generated during the operation of the brake mechanisms may contain asbestos, which is extremely harmful to human health. Never blow off dust with compressed air or inhale it; when...
Check of a condition, removal and installation of a brake disk Status check 1. Loosen the wheel nuts, apply the parking brake, jack up the vehicle and place it on jack stands. Remove the corresponding wheel. 2. Remove the brake caliper (see Section Removal and installation of brake...
Removal and installation of the main brake cylinder (GTZ) Note. A failed GTZ must be replaced. It is not recommended to attempt to rebuild the brake master cylinder. GTZ installation and assembly components 1. Put a rag under the fittings and prepare caps or plastic bags to...
Checking the condition and replacing brake lines and hoses 1. Approximately every six months, with the vehicle raised, check all flexible hoses connecting the steel tubes of the hydraulic circuits to the wheel brakes for cracks, signs of damage to the protective shell, signs of...
Load Sensing / Bypass Valve (LSP & BP) The center of gravity of trucks is higher than that of cars, in addition, on an unloaded vehicle, it is noticeably shifted forward. During braking, the combination of these factors leads to the fact that the main load...
Parking brake adjustment 1. The parking brake is applied and released by means of a control lever located between the front seats. Built into the parking brake mechanisms, the adjusters automatically compensate for the wear of the brake shoes....
Replacing the parking brake cables Parking Brake Assembly Components 1 - Pin; 2 - Crank arm of the parking brake drive; 3 - Clamp; 4 - Cotter pin; 5 - Spring; 6 - Cover of the cranked lever; 7 - An arm of the cranked lever; 8 - Parking brake cable; 9 -...
Check, removal and installation of the amplifier of brakes Components of installation of the vacuum booster of brakes The brake booster servo does not need regular maintenance, except for periodic checks of the condition of the vacuum hose. The components of the installation of...
Bleeding the brake system Attention! Bleed the brake system while wearing goggles. If brake fluid accidentally gets into your eyes, rinse immediately with plenty of water and seek medical attention! 1. Bleeding the hydraulic system is carried...
Foot brake pedal adjustment Installation height of the foot brake pedal in the released state The height of the foot brake pedal is the distance from the floor panel (carpet is not removable) to the center point of the pad rubber pad surface...
Check and replacement of the sensor-switch of stoplights Examination 1. The brake light switch is attached to the foot brake pedal support bracket (refer to illustration Installation height of the foot brake pedal in the released state ). To gain access, remove the trim panel...
ABS sensors and activator — removal, inspection and installation Speed sensors (VSS) ABS systems Note. The following procedure is carried out on a moving vehicle, putting the system in diagnostic mode. In this case, the ABS system will not work, only the normal brake system will...