A) Install the parts on the front left drive shaft and rear drive shafts, in the following order:
- outer hinge cover,
- four clamps
- inner hinge cover,
Note: Before installing boot, wrap electrical tape around drive shaft splines to prevent damage to boot.
Front drive shaft
Rear drive shaft
b) Install on the front right drive shaft parts, in the following order:
- - outer hinge cover,
- - two clamps
- - damper (4A-FE, 5A-FE, 2C (2WD), 3S-FE (4WD)),
- - damper clamp (4A-FE, 5A-FE, 2C (2WD), 3S-FE (4WD)),
- - two clamps
- - a cover of the internal hinge.
2. Install the triple joint.
A) Align the marks on the shaft and the hinge.
b) Using a copper rod and a hammer, press the triple joint onto the drive shaft.
V) Install a new retaining ring on the shaft.
3. Install the inner pivot race.
A) Apply grease to the yoke and pivot.
Note: When assembling, use a lubricant designed for hinges only.
- The amount of lubricant is 180-190 gr.
b) Align the marks on the yoke and drive shaft.
4. Install the inner hinge boots.
A) Install the inner hinge boot.
Note: Do not apply grease to the outer ring groove where the boot is installed.
b) Using a screwdriver, install the two zip ties onto the inner hinge boot.
2. Install the triple joint.
A) Align the marks on the shaft and the hinge.
V) Tighten the clamps.
Note: Do not damage the case.
5. Install the outer hinge cover.
A) Put grease in the boot and on the pivot shaft.
Note: When assembling, use a lubricant designed for hinges only.
- The amount of lubricant - 120 -130 gr.
b) Install the cover on the groove of the shaft.
Note: Do not damage the case.
V) Install two clamps on the cover.
G) Tighten the clamps.
6. (4A-FE, 5A-FE, 2C (2WD), 3S-FE (4WD) right drive shaft)
Install the front driveshaft dampers.
A) Install the damper in the groove of the shaft.
Note: Do not confuse the installation direction.
Rated distance:
- 4A-FE, 5A-FE - 426.6-436.6 mm
- 2C (2WD) - 346.5-356.5 mm
- 3S-FE (4WD) - 205.0 mm
b) Install the clamps on the damper.
7. Check the drive shaft.