Nominal size - 44.0-44.025 mm
2. Measure the outside diameter of the idler gear shaft.
Nominal size - 43.965-44.0 mm
3. Calculate the clearance between the shaft and the idler gear.
If the gap is greater than the permissible value (0.025-0.06, maximum 0.2 mm) - replace the idler gear assembly together with the shaft.
4. Smooth rotation of the fuel injection pump drive gear bearing; replace if necessary.
5. Check the engagement clearance (nominal 0.02-0.15 maximum 0.2 mm) If at least one engagement is greater than the permissible value, replace all gears.
Balance shaft #1 - oil pump
Balance shaft #2 - high pressure fuel pump
Crankshaft
Oil pump - crankshaft
Fuel injection pump - idler gear
(The material was taken from a resource www.ToyotaMan.ru)
Note: The idler gear must be without compensation gears for these checks.
6. If necessary, replace the crankshaft seals and fuel injection pump drive gears, see section "Replacing oil seals".
