Note:
- Thoroughly clean all parts before installation.
- Before mounting rotating and/or sliding parts, lubricate their working surfaces with fresh engine oil.
- Replace all gaskets, seals and valve stem seals with new ones.
KZ series
1. Install valve seats.
2. Install valve stem seals. Apply engine oil to the inside of the cap. Using a suitable tool, install new valve stem seals.
Note: make sure that the valve stem seal is not skewed relative to the stem.
3. Lubricate the end of the valve stem with engine oil.
4. Install the valves in the cylinder head.
Note: Do not remove the valve from the cylinder head after installation. If the valve has been removed, replace the valve stem seal with a new one.
5. Establish springs, plates of springs and crackers.
A) Install springs and spring plates.
b) Using a suitable tool, compress the valve spring and install two cotters around the valve stem.
V) Tap the ends of the valve stems with a plastic-headed hammer to ensure that the valve is securely fixed with crackers.
6. Establish pushers of valves, be convinced that pushers rotate freely by hand.
EJ-series
1. Install valve seats.
2. Install valve stem seals. Apply engine oil to the inside of the cap. Using a suitable tool, install new valve stem seals.
Note: make sure that the valve stem seal is not skewed relative to the stem.
3. Install the valves in the cylinder head.
Note: Do not remove the valve from the cylinder head after installation. If the valve has been removed, replace the valve stem seal with a new one.
4. Establish springs, plates of springs and crackers.
A) Install springs and spring plates.
b) Using a suitable tool, compress the valve spring and install two cotters around the valve stem.
V) Tap the ends of the valve stems with a plastic-headed hammer to ensure that the valve is securely fixed with crackers.
5. Install the valve lifters and shims, making sure the pushers turn freely by hand.