Lubricate the starter clutch shaft with grease.
Install the circlip onto the clutch shaft using needle nose pliers.
Pic. 7.54. Clutch shaft spring ring clearance
Measure the spring ring gap with a caliper (pic. 7.54).
Minimum clearance: 5.0 mm.
If the gap exceeds the specified value, replace the ring with a new one.
Install the starter cover on the commutator side.
Pic. 7.55. Combination of the starter cover with a cutout on the traction relay housing
Align the protrusion on the starter cover on the switch side with the cutout on the traction relay housing (pic. 7.55).
Pic. 7.56. Final starter assembly
Align the freewheel cover assembly and the commutator side cover and tighten the two pinch bolts (pic. 7.56).
Carry out the rest of the assembly and installation in the reverse order of removal.