Note: There should be a light layer of sealant around the bolt holes. The installation of the oil pump must be carried out within the time specified in the instructions for use of the sealant.
Caution: When installing the oil pump, do not damage the oil seal or drop the oil pump driven gear.
2. Install the pump and tighten the 9 mounting bolts.
- Tightening torque - 32 Nm
3. Establish an adjusting lath of the generator.
- Tightening torque - 32 Nm
4. Install the oil separator
A) Remove the remnants of the old sealant; being careful not to allow oil to come into contact with the contact surfaces of the cylinder block and oil separator.
Using solvent, clean both contact surfaces.
Note: Do not use a solvent that will damage painted surfaces.
b) Apply sealant to the oil separator as shown.
Note:
- - Apply a layer of sealant 4-5 mm thick.
- - Assembly must be carried out no later than five minutes after applying the sealant. Otherwise, the sealant must be removed and then reapplied.
V) Install the oil separator, evenly tighten the mounting bolts in several passes.
- Tightening torque - 8 Nm
5. Install the oil receiver with a new gasket.
Torque:
- nuts - 14 Nm
- bolts - 19 Nm
6. Install the oil pan.
A) Remove the remnants of the old sealant; being careful not to allow oil to come into contact with the contact surfaces of the oil pan and oil separator.
Using solvent, clean both contact surfaces.
Caution: Do not use solvents that damage painted surfaces.
b) Apply sealant to the oil pan as shown.
Note:
- - Apply a layer of sealant 4-5 mm thick.
- - Assembly must be carried out no later than five minutes after applying the sealant. Otherwise, the sealant must be removed and then reapplied.
V) Install the oil pan by tightening the mounting bolts and nuts in several passes.
- Tightening torque - 8 Nm
7. (Model 4WD) Install stiffener.
- Tightening torque - 38 Nm
8. (Model 2WD) Establish brackets of fastening of a reception pipe of system of release.
Torque:
- rear bracket - 63 Nm
- front bracket - 79 Nm
9. Install the crankshaft sprocket.
10. Install the oil dipstick.
11. Install the timing belt.
12. Fill the system with oil.
13. Start the engine and check for oil leakage.
14. Check the oil level.