Contents: Disassembly and assembly ↓ Installation ↓
Clutch Master Cylinder Parts for Early Cars
1. Washer; 2. Tank; 3. Pin; 4. Cotter pin; 5. Cover; 6. Spring ring; 7. Pusher; 8. Cup; 9. Piston; 10. Main line nipple; 11. Cylinder
Clutch Master Cylinder Parts for Late Model Cars
1. Tank cap; 2. Seal; 3. Spring ring; 4. Cover; 5. Pin; 6. Cotter pin; 7. Pusher; 8. Cup; 9. Piston; 10. Main line nipple; 11. Cylinder; 12. Tank mounting pin; 13. Tank; 14. Float; 15. Cylinder assembly
Disassembly and assembly
Attention! Before disassembling, purchase a cylinder repair kit.
1. Disconnect the battery from ground.
2. Disconnect the master cylinder push rod from the clutch pedal. To remove the clutch cylinder, unpin and flap the axle (indicated by the arrow).
3. Disconnect the hydraulic line from the cylinder, drain the fluid and plug the tubes.
4. Loosen the nuts and remove the cylinder.
5. Unscrew the inner bolt and remove the tank.
6. On later production vehicles, knock out the spring-loaded pin securing the reservoir.
7. Remove the cover and spring ring.
8. Remove the push rod, washer and piston.
9. Check the condition of the inner surface of the cylinder. If scoring, scratches or painted areas are found, replace the cylinder.
10. If the inner surface is in good condition, then replace only the seals (supplied in a repair kit).
11. Before installing the parts, they must be lubricated with brake fluid.
12. Then assembly is carried out in reverse order.
Installation
Installation is carried out in reverse order. Remove air from the hydraulic drive.
[The official source is on the portal: ToyotaMAN.ru]