Clutch Master Cylinder Parts
1 – spring pin; 2 – lid; 3 – float; 4 – reservoir; 5 – sealing ring; 6 – spring; 7 – pusher; 8 – retaining ring; 9 – bracket; 10 – cotter pin; 11 – traction; 12 – protective cover; 13 – washer; 14 – piston; 15 – clutch master cylinder housing
1. Remove the reservoir cap and drain the fluid from the master cylinder. Using a hammer and punch, knock out the mounting pin and remove the reservoir from the clutch master cylinder (see fig. Clutch master cylinder parts).
2. Remove the dust cover from the housing and take out the retaining ring.
3. Remove the washer and push rod from the cylinder body.
4. Tap the clutch cylinder on a wooden block to remove the piston from the master cylinder body.
5. Remove the spring from the piston.
6. Remove the sealing ring from the piston.
7. Wash all clutch master cylinder parts in clean brake fluid and check their condition.
8. Install the sealing ring into the piston groove, with the working edges of the sealing ring on the side opposite the pusher.
9. Install the spring on the piston.
10. Lubricate the cylinder bore and the sealing lips with fresh brake fluid and carefully install the piston into the cylinder.
11. Install the push rod with washer, compress the spring and install a new retaining ring.
12. Install the dust boot and reservoir onto the clutch master cylinder.