Freewheel clutch with manual lock. 1 - gasket, 2 - circlips, 3 - freewheel wheel, 4 - spacer, 5 - inner hub, 6 - freewheel housing, 7 - cone washer, 8 - circlip, 9 - gasket, 10 - clutch, 11 - spring, 12 - carrier, 13 - compression spring, 14 - retaining ring, 15 - blocker and seal, 16 - ball and spring, 17 - freewheel cover.
Removing
1. Removing the freewheel cover.
A) Set the lock to position "FREE" (unlocked).
b) Remove the 6 bolts securing the freewheel cover and remove the cover.
2. Remove the circlip from the freewheel housing.
3. Removing the freewheel housing.
A) Turn away nuts of fastening and remove them together with washers.
b) Using a brass rod and hammer, remove the cone washers from the coupling housing mounting bolts.
V) Remove the freewheel housing.
Installation
1. Installing the freewheel housing.
A) Install a new gasket on the front axle hub.
b) Install the coupling housing with six flare washers, plain washers and nuts. Tighten the fastening nuts.
Tightening torque - 31 Nm.
2. Installing the retaining ring.
A) Wrap the bolt in the axle shaft and pull it out.
b) Use pliers to reinstall the circlip, then remove the bolt.
3. Apply grease to inner hub splines.
4. Installing the freewheel cover.
A) Set the lock to position "FREE" (unlocked).
b) Install a new gasket in the cover.
V) Install the cover on the case. When installing the legs, the carriers must be aligned with the recess in the housing.
G) Install and tighten the six cover bolts.
Tightening torque - 10 Nm.