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Duet (1998-2004) Dyna Y50/Y60 (1984-1995)

Checking and repairing front drum brake components [Toyota Dyna Y50]

  • Main
  • Toyota
  • Dyna Y50/Y60 (1984-1995)
  • Chassis, running gear
  • Brake system
  • Checking and repairing front drum brake components
0
1. Check disassembled parts for wear, rust or damage.

2. Check the thickness of the brake pads:



Drum brake.
1 - Bleed nipple,
2 - Holder,
3 -; 7 - Upper and lower brake pads,
4 - Retaining spring,
5 - Return spring,
6 - Cap,
8 - Brake shield,
9 - Spring seat,
10 - Dust cover,
11 - Wheel cylinder,
12 - Adjusting bolt,
13 - Adjusting nut,
14 - Dust seal,
15 - Saddle,
16 - Wheel cylinder piston assembly,
17 - Regulator locking lever,
18, 19 - Retainer,
20 - Brake pipe,
21 - Piston.




Drum brake.
1 - Brake shield,
2 - Brake shoe,
3 - Retaining spring,
4 - Return spring,
5 - Brake drum,
6 - Cap,
7 - Holder,
8 - Regulator locking lever,
9 - Working brake cylinder,
10 - Dust cover,
11 - Piston,
12 - Bleed nipple,
13 - Adjusting nut,
14 - Adjusting bolt.


Minimum acceptable:


  • DYNA 100 - 1.0 mm
  • DYNA 150 (without automatic gap adjuster) — 1.5 mm
  • DYNA 150 (with automatic clearance regulator) — 1.5 mm

Minimum acceptable:
  • DYNA 100 - 6.0 mm
  • DYNA 150 (without automatic gap adjuster) — 6.5 mm
  • DYNA 150 (with automatic clearance regulator) — 6.5 mm

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If the pad lining thickness is less than the minimum or shows signs of uneven wear, replace the brake pads.

Note: If any of the brake pads need to be replaced, replace all front brake pads to maintain uniform braking.




3. Check the inner diameter of the brake drum.

Maximum internal diameter:
  • DYNA 100 - 256 mm
  • DYNA 150 (without automatic gap adjuster) — 292 mm
  • DYNA 150 (with automatic clearance regulator) — 262 mm

Normal inner diameter:
  • DYNA 100 - 254 mm
  • DYNA 150 (without automatic gap adjuster) — 290 mm
  • DYNA 150 (with automatic clearance regulator) — 260 mm

If the drum is scored or worn, the brake drum can be turned on a lathe.



4. If the contact between the brake lining and the drum is incorrect, the lining must be repaired using a brake shoe grinder or the entire brake shoe must be replaced.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article material has been checked: Evdokimov Evgeniy
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Dyna Y50/Y60: Brake system
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Removal the front drum brakes
Vacuum pump
Vacuum brake booster
Master brake cylinder
Adjusting the brake pad clearance
Assembly of front drum brakes
Disc brakes
Rear brakes (DYNA 100) — removal
Checking and repairing rear brake components (DYNA 100)
Installing rear brakes (DYNA 100)
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Duet (1998-2004) 
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Dyna Y50/Y60 (1984-1995) 
  • Petrol engines «Y»
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