Removing the half shaft
1. Jack up the car.
2. Remove the wheel and brake drum.
3. Disconnect the brake pipes from the brake shield.
4. Disconnect the parking brake cable.
A) Remove cotter pin and pin from cable bracket.
b) Remove the two parking brake cable mounting bolts.
5. Remove the axle shaft.
A) Remove four nuts.
b) Remove the axle shaft with the brake shield assembly.
Warning: When removing the axle shaft, be careful not to damage the oil seal.
6. Remove the O-ring.
Disassembly of the half shaft
1. Remove the retaining ring.
2. Disconnect the axle shaft from the brake shield.
A) Install and tighten the special tool with the four nuts on the brake shield.
b) Using a press, remove the axle shaft with the bearing holder.
V) Separate the holder from the axle shaft.
3. Remove the outer oil seal using a screwdriver.
4. Use a drift and hammer to drive the bearing out of the brake shield.
half shaft (DYNA 100).
1 - Retaining ring,
2 - Holder,
3 - Bearing,
4 - Outer gland,
5 - Brake drum,
6 - Half shaft,
7 - Pin,
8 - Cotter pin.
Checking the half shaft
Check axle shaft for wear, damage and runout and replace if necessary.
- Maximum shaft runout - 2.0 mm
- Maximum flange runout - 0.2 mm
Half shaft assembly
1. Install the axle bearing with a hammer.
2. Install the outer gland.
A) Using the correct size tool head and hammer, install a new oil seal.
b) Apply grease to the lip of the seal.
3. Install the axle shaft in the brake shield.
A) Place the bearing holder on the axle shaft.
b) Using a special tool and a press, install the axle shaft in the brake shield.
4. Install the circlip on the axle shaft.
Installing the half shaft
1. Replace the inner seal.
A) Using a puller, remove the oil seal from the rear axle housing.
b) Using the correct size tool head and hammer, install a new oil seal. Apply grease to the lip of the seal.
2. Install a new O-ring into the rear axle housing after lubricating it.
3. Install the axle shaft assembly with the brake shield in the rear axle housing and tighten the bolts.
Warning: Be careful not to damage the inner oil seal when installing the axle shaft.
- Tightening torque - 66 Nm
4. Connect brake pipes, parking brake cable.
5. Install the brake drum and wheel.
6. Bleed the brake system.